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Automatic Supermarket Shelf Panel Roll Forming Machine

The Automatic Supermarket Shelf Panel Roll Forming Machine is a core equipment in the logistics packaging industry, used to process flat raw materials (such as corrugated cardboard), powdered raw materials (such as sawdust), or plastic particles (such as HDPE) into sturdy three-dimensional trays. These devices integrate multiple processes such as automatic feeding, forming, cooling, demolding, and palletizing, achieving full process automation of pallet production and greatly improving production efficiency and product consistency.

Application scenarios:

Tray forming machines and their products are an indispensable part of modern logistics systems, widely used in the following fields:

• E-commerce and Logistics:
There are various types of e-commerce packages that require a large number of sturdy, lightweight, and cost controllable pallets for the handling, stacking, and transportation of goods. Paper pallets and molded pallets are widely used in this field.
• Automotive and new energy manufacturing:
These industries often involve heavy components and require heavy-duty blow molded pallets or high-strength molded pallets with strong load-bearing capacity to ensure transportation and storage safety.
• Automated Stereoscopic Storage (AS/RS):
Modern warehouses commonly use automated equipment, which places extremely high demands on the dimensional accuracy, bottom structure (such as Sichuan style), and load-bearing rigidity of pallets. Plastic injection molded pallets are the mainstream choice.

Product Attributes :

Size of main part
about 15000 х 1850 х 1500 mm
Weight of main part
about 15.5 t
Processing material
galvanized coils yield strength till 550 Mpa
Material thickness
0.4-0.8mm
Input material width
  285mm~685mm
Effective width after forming
  285mm~685mm
Voltage
380 v 60 hz 3 phase or as request
Frame
400 H beam steel welded
Roller fixer
Middle plate (thickness 20mm)
Drive mode
2 inches double chain with chain tensors(gearbox type optional)
Material of rollers
 Gcr15 quenching treat HRC58-60
Material of shafts
 45# steel precision-machined
Diameter of shafts
 φ 95 mm
Number of rollers
 about 30 rollers
Drive motor power
15 kw 
Forming speed
 4-8 m per minute

 

Pattern diagram:

Machine advantages:

1.Doubling production efficiency:
The efficiency of automated assembly line operations far exceeds that of traditional manual labor. For example, advanced cardboard tray forming machines can reach speeds of 40-60 pieces per minute; The automated production line for molded pallets can increase daily production capacity by 40%; The efficiency of the shelf cold bending forming machine is more than 5 times that of manual labor.

2.Sharp reduction in labor costs:
From automatic feeding, forming to palletizing, the entire process requires minimal manual intervention, greatly reducing the demand for labor and the labor intensity of workers, effectively addressing the challenges of labor shortage and rising costs.

3.Comprehensive cost reduction:
Automated production not only saves manpower, but also comprehensively reduces production costs by improving raw material utilization, reducing waste generation, and shortening production cycles.

4.High precision molding:
The equipment can achieve extremely high machining accuracy through precision control systems such as PLC and servo motors. For example, the bending accuracy of some shelf forming machines can reach ± 0.1mm, and the mold opening repeatability of plastic tray injection molding machines is better than ± 0.1%, ensuring extreme stability of tray size.

5.High consistency in quality:
Automated production eliminates quality fluctuations caused by human factors. Whether it is molded or injection molded pallets, their product consistency can reach over 97% customer satisfaction, and the rework rate can be reduced to less than 1%.

6.Accurate control of process parameters:
The intelligent control system can monitor and adjust key parameters such as temperature, pressure, and speed in real-time during the production process, fundamentally ensuring the physical performance and structural strength of the product.

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