The Zhongtuo Cable Tray Ladder Making Cold Roll Forming Machine is an automated production line that integrates multiple processes such as unwinding, leveling, punching, forming, and cutting. It continuously bends raw materials such as galvanized steel coils and cold-rolled steel coils through a series of precision designed roller molds at room temperature, ultimately forming cable trays with specific cross-sectional shapes.
Application scenarios：
• Industrial and civil buildings: wiring of power and lighting systems for large factories, warehouses, shopping malls, and office buildings.
• Transportation infrastructure: strong and weak electrical systems such as subways, tunnels, airports, and high-speed railway stations.
• Energy and public facilities: cable laying and management for power plants, substations, hospitals, and schools.
Pattern diagram:
Product Attributes :
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1.Formed Material
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PPGI,GI,AI
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Thickness:1-2mm
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2.Decoiler
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Hydraulic automatic decoiler
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Manual decoiler(will give you as free)
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3.Main body
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Roller station
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12 rows(As your requirement)
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Diameter of shaft
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80mm solid shaft
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Material of rollers
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Gcr 15 with quenched teeatment
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Machine body frame
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Metal steel welded
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Drive
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Chain transmission
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Dimension(L*W*H)
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9500*800*1200(customize)
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Weight
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About 7T
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4.Cutter
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Automatic
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cr12mov material, no scratches, no deformation
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5.Power
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Motor Power
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15KW
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Hydraulic system power
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5.5KW
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6.Voltage
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380V 50Hz 3Phase
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As your requirement
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7.Control system
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Electric Box
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Customized(famous brand)
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Language
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English(Support multiple languages)
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PLC
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Automatic production of the whole machine. Can set batch, length, quantity, etc.
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18.Forming Speed
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60-70m/min(customized)
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The speed depends on the shape of the tile and the thickness of the material.
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Main Features：
The modern cable tray forming machine has the following significant characteristics, aiming to achieve high efficiency, high precision, and high flexibility:
1.Highly automated and intelligent:
The entire production line is controlled by PLC and touch screen (HMI), and operators only need to set parameters. The equipment can automatically complete the entire process from raw materials to finished products. Some high-end devices also integrate industrial IoT modules, supporting remote monitoring and fault diagnosis.
2.Multi purpose and flexible:
Many devices use a combination of adjustable rollers and quick mold changing systems, without the need to replace the entire set of rollers. By adjusting the roller spacing and replacing a small number of molds, multiple widths (such as 100mm to 860mm) and heights (such as 50mm to 150mm) of cable trays can be produced on one device, with short mold changing time and suitable for the production needs of multiple varieties and small batches.
3.High efficiency and precision:
The continuous forming speed can reach 10-15 meters/minute, and the online punching speed is 2.5-6 meters/minute. The production efficiency far exceeds traditional manual cutting, docking, and bending processes. The servo control system ensures product dimensional accuracy (up to ± 0.1mm) and a uniform and aesthetically pleasing appearance.
4.High safety and reliability:
The equipment is equipped with multiple safety protection devices and automatic alarm systems, avoiding safety hazards in traditional processes such as cutting and punching. Key components such as the frame are welded with cast iron or tempered steel plates, and the rollers are made of high hardness materials such as GCr15, ensuring the stability and service life of the equipment during long-term high-intensity operation.
