The Solar Panel Structure Making Solar Strut Channel Roll Forming Machine is an integrated automated production line, with the core function of continuously processing metal coils into structural profiles that meet the requirements of photovoltaic power plants. Adopting cold bending forming process: Metal strip steel is continuously rolled by multiple sets of precision rollers without heating, gradually bending and deforming, and finally forming fixed cross-section photovoltaic bracket profiles such as C-shaped steel, U-shaped steel, and Z-shaped steel.
component:
1.Uncoiler: carries and releases metal coils (such as galvanized steel, aluminum magnesium zinc).
2.Leveling machine: corrects the flatness of the strip steel and eliminates internal stress.
3.Servo feeding/punching unit: precise feeding and online completion of pre punching (such as installation holes and drainage holes).
4.Forming host: The core part consists of 12 precision rollers, which complete the profile forming.
5.Cutting/straightening unit: Cut to length and correct straightness.
6.Control system: PLC+touch screen, achieving full process automation control.
Process flow：
Uncoiling → leveling → servo feeding → online punching → cold bending forming → straightening → cutting to length → finished product discharge.
Pattern diagram:
Main application scenarios：
The profiles produced by photovoltaic bracket forming machines are the “skeleton” that supports photovoltaic modules and are widely used in the construction of various photovoltaic power stations.
• Large scale ground photovoltaic power station
Produce C-shaped steel and U-shaped steel as the main beam and purlin of the support for the construction of large-scale desert, mudflat and mountain photovoltaic power stations.
Characteristics: Large demand, uniform specifications, high requirements for strength and corrosion resistance.
Product Attributes :
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1.Formed Material
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GI
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Thickness:1.5-3mm
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2.Decoiler
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Hydraulic automatic decoiler
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Manual decoiler(will give you as free)
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3.Main body
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Roller station
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12 rows(As your requirement)
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Diameter of shaft
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60mm solid shaft
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Material of rollers
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45# steel, hard chrome plated on the surface
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Machine body frame
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Metal steel welded
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Drive
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Gearbox transmission
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Dimension(L*W*H)
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customize
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Weight
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About 6.5T
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4.Cutter
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Automatic
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cr12mov material, no scratches, no deformation
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5.Power
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Motor Power
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5.5KW
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Hydraulic system power
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4.5KW
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6.Voltage
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380V 50Hz 3Phase
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As your requirement
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7.Control system
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Electric Box
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Customized(famous brand)
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Language
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English(Support multiple languages)
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PLC
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Automatic production of the whole machine. Can set batch, length, quantity, etc.
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18.Forming Speed
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20m/min(customized)
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Speed is adjustable according to customer’s request
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Core features and advantages：
1. Extremely high production efficiency
• The molding speed can reach 15-30 meters per minute, and the daily production capacity of a single line can exceed 10 tons.
• The entire process is automated, with minimal manual labor requirements, and production efficiency is more than 1.5 times that of traditional processes.
2. Ultra high molding accuracy
• The dimensional accuracy can reach ± 0.1mm, ensuring precise bracket installation and strong interchangeability.
• The profile has a regular cross-section and good straightness, effectively improving the wind resistance of the photovoltaic power station.
3. Strong material adaptability
• It can process various anti-corrosion metal materials such as galvanized steel, aluminum magnesium zinc, stainless steel, etc.
• Suitable for strip steel with a thickness of 1-3mm and a width of 200-300mm to meet different load requirements.
4. Automation and Intelligence
• Adopting CNC/PLC fully automatic control, one click switching of production parameters.
• Support online punching and tracking cutting, reduce secondary processing, and lower material loss (up to 15% reduction).
• Some high-end models support quick changeover and flexible response to multi specification orders.
5. Significant cost-effectiveness
• High material utilization rate and minimal waste.
• The labor cost per ton of product can be reduced by 20-30 yuan, with significant long-term benefits.
• High equipment stability, long warranty period for key components, and low maintenance costs.
