ZTRFM – C Profile Stud and Track Steel Drywall Roll Forming Machine is a specialized automation equipment based on continuous cold bending forming process, designed for mass production of C-type vertical/horizontal keels in building light steel partition wall systems. The whole machine usually consists of an uncoiler, leveling feeding, multi pass precision roll forming, servo tracking punching, hydraulic cutting to length, finished product conveying and stacking, and PLC human-machine interface control system; The 0.4-1.2mm thick galvanized steel strip/color coated steel strip can be processed into a precise size and regular cross-section C-shaped keel in one go, without the need for high temperature heating throughout the process, maintaining the original strength of the steel and the integrity of the anti-corrosion coating. It is the core processing equipment for modern prefabricated construction and decoration projects.
Pattern diagram:
Application scenarios：
• Civil buildings:
Interior partition walls for residential and apartment buildings, as well as light steel keel partition wall systems for furnished houses, which combine lightweight, seismic, and sound insulation effects.
• Commercial and public buildings:
non load bearing partition walls for office buildings, shopping malls, hospitals, schools, and exhibition centers, facilitating concealed pipeline laying and rapid space division and renovation.
• Industrial and prefabricated projects:
partition walls for industrial plant auxiliary rooms, light steel villa walls, modular integrated houses, which can be assembled together with other components to significantly shorten the construction period.
• Renovation project:
interior renovation of old buildings, secondary decoration of hotel rooms, lightweight and environmentally friendly C-shaped keel partition walls, minimal construction dust, and minimal impact on the original structure.
Product Attributes :
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1.Formed Material
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PPGI,GI,AI
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Thickness:2-3mm
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2.Decoiler
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Hydraulic automatic decoiler
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will give you as free
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3.Main body
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Roller station
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12 rows(As your requirement)
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Diameter of shaft
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40mm solid shaft
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Material of rollers
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45# steel, hard chrome plated on the surface
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Machine body frame
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Metal steel welded
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Drive
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customized
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Dimension(L*W*H)
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customized
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Weight
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About 3.5T
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4.Cutter
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Automatic
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cr12mov material, no scratches, no deformation
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5.Power
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Motor Power
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7.5KW
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Hydraulic system power
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5.5KW
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6.Voltage
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380V 50Hz 3Phase
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As your requirement
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7.Control system
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Electric Box
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Customized(famous brand)
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Language
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English(Support multiple languages)
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PLC
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Automatic production of the whole machine. Can set batch, length, quantity, etc.
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18.Forming Speed
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10-25/min(customized)
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The speed depends on the shape of the tile and the thickness of the material.
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Core Features:
1.High precision and stable forming:
using high-strength alloy steel roller shafts and modular roller systems, combined with intelligent correction and servo synchronization technology, the dimensional tolerance can be controlled within ± 0.1mm, and the finished product has good straightness and no distortion, with a pass rate of over 98.5%; Automatically cut after molding, with no burrs on the cross-section and no need for secondary polishing.
2.Efficient automation, significant cost reduction:
The production line speed can reach 20-40m/min, automatically completing the entire process of feeding, punching, forming, cutting, and stacking; Reducing manual intervention, a single shift can significantly increase production capacity, with a material utilization rate of over 98% and much lower losses than traditional cutting and welding processes.
3.Flexible changeover and strong adaptability:
By quickly changing molds and calling system parameters, it can be compatible with the production of various specifications of C-type keels (such as 75, 100, 150mm series), meeting the needs of walls with different thicknesses and loads; Support customized hole positions/patterns, suitable for subsequent assembly of gypsum boards and soundproof cotton.
4.Durable, safe, and easy to maintain:
Key components are made of well-known brand components, equipped with automatic lubrication and overload protection systems; The overall structure has strong rigidity and a low failure rate during long-term operation; Visual touch screen operation, intuitive parameter adjustment, and simple daily maintenance.
