Work flow of Floor Decking Tile Roll Forming Machine

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Introduction of Floor Decking Tile Roll Forming Machine

The floor decking tile roll forming machine is a professional metal processing equipment in the field of architectural metal structure manufacturing, which is used for efficiently producing floor decking tiles. As an indispensable load-bearing component in modern building structural systems, the floor decking tile is usually laid between the steel beams of buildings. It not only bears the temporary load during the floor construction stage but also works together with concrete to form the permanent load-bearing structure of the building floor, playing a key role in construction projects such as industrial plants, commercial complexes, and high-rise residences.

The floor decking tile roll forming machine is based on the principle of cold forming processing technology. Through a precisely designed roll forming unit, it applies progressive mechanical pressure to the continuously conveyed metal coil at room temperature. By using the cold work hardening characteristics of the metal material, the plate undergoes plastic deformation without high-temperature heating, thus forming the floor decking tile product that meets the design requirements.

The equipment integrates mechanical transmission, hydraulic control, and an automated monitoring system. The PLC control system accurately adjusts the spacing, pressure parameters, and operating speed of the roll group to achieve precise control over the key dimensions of the floor decking tile, such as the cross-sectional shape, wave height, and wave distance.

Main parameters of Floor Decking Tile Roll Forming Machine

Advantages of Floor Decking Tile Roll Forming Machine

In terms of production efficiency, the floor decking tile roll forming machine shows significant advantages. Benefiting from the cold processing characteristics, the equipment does not need preheating and heat preservation links. The whole process from metal coil feeding to finished product output can realize continuous and automated operation, and the production cycle can reach 10-20 meters per minute.

Compared with the traditional hot forming process, the production cycle is greatly shortened by more than 40%, effectively improving the production capacity. In the field of energy consumption control, the cold forming process avoids a lot of energy consumption required for high-temperature heating, saving more than 60% energy compared with the hot pressing forming, flame cutting, and other processes. At the same time, it reduces the exhaust gas and waste residue emissions generated by high-temperature processing, which is in line with the concept of green manufacturing.

In terms of quality control, the intelligent control system equipped with the floor decking tile roll forming machine has a closed-loop feedback function. It uses a high-precision laser rangefinder and a profile scanner to monitor the forming size of the plate in real time and automatically correct the equipment parameters, ensuring that the dimensional tolerance of each batch of floor decking tiles is controlled within ±0.5mm, and the wave height error does not exceed ±1mm, effectively guaranteeing the lap accuracy of the floor decking tile and the steel beam and the overall structural strength after concrete pouring. In addition, the equipment adopts a modular roller design.

By quickly replacing different specifications of roller molds, it can flexibly produce a variety of closed, open, and necked floor decking tile products such as YXB20-150-900 and YXB51-342-1025, with the wave height range covering 20mm to 150mm, effectively meeting the functional requirements of different building spans, load grades, and fire prevention, sound insulation, etc. With its efficient, energy-saving, precise, and flexible characteristics, the floor decking tile roll forming machine has become one of the core equipment for modern building industrial production.

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