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Double Line C U Channel Stud and Track Light Steel Keel Roll Forming Machine

Double Line C U Channel Stud and Track Light Steel Keel Roll Forming Machine
In today’s construction industry, which pursues efficiency, precision, and diversification, the technological innovation of production equipment for light steel keel, as the “skeleton” of modern buildings, is crucial. Traditional single head devices are no longer able to meet the urgent market demand for multiple specifications and high efficiency. To this end, we are pleased to launch a new generation of Double Line C U Channel Stud and Track Light Steel Keel Roll Forming Machine, which will open a new era of efficient production for you with excellent dual line parallel capabilities.

Product Attributes :

1.Formed Material
PPGI,GI,AI
Thickness:0.5-1.2mm 
2.Decoiler
Hydraulic automatic decoiler
Manual decoiler(will give you as free)
3.Main body
Roller station
12 rows(As your requirement)
 Diameter of shaft
50mm solid shaft
Material of rollers
45# steel, hard chrome plated on the surface
Machine body frame
Metal steel welded
Drive
gearbox transmission
Dimension(L*W*H)
5500*800*1200(customize)
Weight
About 6T
4.Cutter
Automatic
cr12mov material, no scratches, no deformation
5.Power
Motor Power
7.5KW
Hydraulic system power
5.5KW
6.Voltage
380V 50Hz 3Phase
As your requirement
7.Control system
Electric Box
Customized(famous brand)
Language
English(Support multiple languages)
PLC
Automatic production of the whole machine. Can set batch, length, quantity, etc.
18.Forming Speed
0-50m/min(customized)
The speed depends on the shape of the tile and the thickness of the material.

 

Application scenarios:

• Building Decoration Engineering
Ceiling and lightweight partition systems for large public buildings such as office buildings, shopping malls, hotels, hospitals, etc.
• prefabricated building
Wall skeleton, floor beams, and roof purlins for light steel villas, modular houses, and prefabricated houses.
• Agriculture and Industry
The arches and beams of vegetable greenhouses and breeding farms; The secondary structural framework inside the factory building.

Main Features:

1. Double Line C U Channel Stud and Track Light Steel Keel Roll Forming Machine, doubling efficiency
The core advantage of the dual unit keel machine lies in its revolutionary dual head synchronous forming technology. The equipment is equipped with independent dual operating systems and dual oil pumps, which can support the simultaneous and independent operation of two production lines. This means that you can produce two different specifications of keel products at the same time, such as processing vertical and horizontal keels simultaneously, or directly increasing production efficiency by more than 60%.
Its production speed is as high as 60 meters per minute, far exceeding the industry average, ensuring fast supply in large-scale engineering projects. The daily output easily exceeds 8000 meters, completely solving the bottleneck of production capacity and making your delivery cycle one step faster.

2. Precision and intelligent manufacturing, stable and reliable
We are well aware that the prerequisite for efficiency is stability and precision. The dual unit keel machine adopts a high-strength cast iron forming frame and a 40Cr material roller shaft, which is tempered and quenched to ensure excellent stability of the equipment under long-term and high-intensity operation, and to prevent deformation of the machine body.
The core of the equipment is driven by a high-precision PLC control system and servo motor, which strictly controls the forming accuracy within ± 0.1mm and the angle error is less than ± 0.5 °. Whether it’s standard specifications or customized requirements, we can ensure a high pass rate and consistency of our products, ensuring consistent quality.

3. Integrated design, convenient and worry free
To optimize your production space and user experience, the dual unit keel machine adopts a highly integrated design concept. The fuel tank, pump station, and electrical control cabinet are cleverly integrated into the main body of the equipment, which not only significantly reduces the footprint, but also makes the appearance of the equipment simple and beautiful.
The equipment has completed the connection of all oil pipes and lines before leaving the factory, and users only need to connect the power to put it into production. Installation and debugging are extremely simple. This’ plug and play ‘mode allows you to achieve production as quickly as possible and seize market opportunities.

4. Flexible customization and comprehensive adaptation
We understand that every customer’s needs are unique. Therefore, the dual unit keel machine supports comprehensive customized development. Through modular design, you can quickly switch between producing various specifications (such as 38mm, 50mm, 60mm, etc.) of light steel keel, card keel, U-shaped keel and other products.

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