U Bracket Solar Panel Strut Channel Roll Forming Machineintegrates the entire process of unwinding, leveling, punching, rolling forming, servo cutting to length, palletizing, etc. It can achieve one-stop continuous production from metal coils to finished brackets, covering the full scenario requirements from single machine equipment to complete production lines. It adapts to the production needs of photovoltaic brackets of different scales and specifications, and is an important equipment support for promoting the scale and standardization development of the photovoltaic industry. It is widely used in the bracket manufacturing process of various photovoltaic projects. Currently, a complete product line covering multiple specifications and scenarios has been formed, and the annual production capacity can meet the large-scale order delivery needs.
Working flow of U Bracket Solar Panel Strut Channel Roll Forming Machine ：
Uncoiling with feeding & Leveler feeder → Punch press with servo feeder → Roll former →Hydraulic flying cut →Auto stacker
Pattern diagram:
Main application scenarios：
As the core equipment for the production of large-scale ground photovoltaic power station brackets, it can achieve large-scale and standardized production of brackets, and adapt to the bulk supply needs of large-scale power station construction. For the needs of large-scale ground power stations, we can provide fully automated production line solutions with a daily production capacity of over 10 tons per line. We can efficiently produce support components such as main beams, inclined beams, and purlins for fixing photovoltaic module arrays, ensuring the overall strength and installation accuracy of power station supports and improving their ability to withstand wind loads, rain, snow, and other adverse weather conditions. This solution is suitable for large-scale photovoltaic power station projects in plains, deserts, and Gobi, and has been widely used in over 500 photovoltaic power station projects worldwide.
Product Attributes :
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1.Formed Material
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GI
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Thickness:1.5-2.5mm
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2.Decoiler
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Hydraulic automatic decoiler
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Manual decoiler(will give you as free)
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3.Main body
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Roller station
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14 rows(As your requirement)
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Diameter of shaft
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130mm solid shaft
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Material of rollers
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45# steel, hard chrome plated on the surface
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Machine body frame
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Metal steel welded
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Drive
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Gearbox transmission
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Dimension(L*W*H)
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customize
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Weight
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About 6.5T
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4.Cutter
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Automatic
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cr12mov material, no scratches, no deformation
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5.Power
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Motor Power
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11KW
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Hydraulic system power
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7.5KW
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6.Voltage
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380V 50Hz 3Phase
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As your requirement
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7.Control system
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Electric Box
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Customized(famous brand)
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Language
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English(Support multiple languages)
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PLC
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Automatic production of the whole machine. Can set batch, length, quantity, etc.
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18.Forming Speed
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20m/min(customized)
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Speed is adjustable according to customer’s request
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Core features of photovoltaic bracket forming machine：
1. High precision molding ensures product quality
Adopting a multi pass progressive forming roller group and finite element analysis optimization roller design, combined with high-precision servo feeding and tracking cutting system, effectively disperses the deformation stress of the metal plate, avoids rebound and distortion problems in traditional forming processes, and achieves forming accuracy of ± 0.1mm to ± 0.5mm, aperture accuracy of ± 0.05mm, hole spacing error ≤ 0.1mm, and cross-sectional size and straightness compliance rate ≥ 99.8%, ensuring precise fitting between the bracket and the photovoltaic module, reducing on-site installation error rate, and improving the stability of the photovoltaic system. The key components are made of high-strength alloy steel that has undergone special heat treatment, which is wear-resistant and deformation resistant. After long-term use, the accuracy degradation rate is low, further ensuring product consistency.
2. Efficient and intelligent, achieving cost reduction and efficiency improvement
Equipped with PLC intelligent control system and touch screen operation interface, it supports real-time monitoring, dynamic adjustment and storage of production parameters, and can achieve functions such as automatic changeover, servo tracking cutting, and fixed length cutting. Some models integrate IoT modules to achieve real-time monitoring and remote maintenance of production data, with convenient operation and high intelligence, reducing manual debugging time and operational errors. The production efficiency is outstanding, with a forming speed of 30-120 meters per minute under no punching conditions. The daily output of a single equipment is 8-12 tons, and the daily production capacity of a single production line can reach up to 60 tons, which is 40% -150% more efficient than traditional processes; Fully automated integrated design for the entire process, requiring only 1-2 people on duty, can directly reduce labor costs by 60%, while increasing material utilization from 85% to 92%, significantly saving raw material costs.
3. Flexible adaptation to meet diverse needs
Strong material adaptability, capable of processing various materials such as galvanized sheet, zinc aluminum magnesium sheet, black iron sheet, stainless steel, aluminum alloy, etc. The sheet thickness adaptation range is 0.8-4.0mm, compatible with high-strength steel processing with a yield strength of 550Mpa, and can meet the requirements of different scenarios for bracket material and strength. Supporting the production of more than 20 cross-sectional shapes such as C-shaped steel, U-shaped steel, Z-shaped steel, and X-shaped steel, equipped with a modular quick change mold system, different specifications of brackets can be quickly changed within 30 minutes without disassembling the rollers. It is suitable for small batches and multiple varieties of non-standard order requirements, with one machine for multiple uses, greatly expanding the scope of order acceptance.
