Highway safety protection begins with standardized, high-strength, and high-efficiency guardrail production equipment. Metal Steel W Beam Two Three Wave Highway Guardrail Roll Forming Machine, with automated cold bending forming, CNC precision machining, and integrated anti-corrosion treatment as the core, provides one-stop production solutions for waveform guardrails, anti-collision guardrails, and isolation guardrails. With stable quality and efficient production capacity, it supports the construction of national highway network security projects and builds the first line of defense for road safety.
Pattern diagram:
Application scenario: Full road coverage, suitable for multiple high-speed projects
• Main Line Protection of Highways
Produce dual wave/triple wave waveform guardrails for highway side and median dividers, with flexible energy absorption and strong collision prevention to prevent vehicles from rushing out of the roadbed and colliding in opposite directions, reducing accident casualties.
• Sharp bends/cliffs/water facing sections in mountainous areas
Customized reinforced high protection guardrails with encrypted columns and thickened panels, suitable for steep slopes, bends, and high drop road sections, to resist the impact of heavy trucks and eliminate the risk of falling off cliffs and rivers.
• Bridge/tunnel entrance connection section
Produce gradient transition guardrails that seamlessly connect with concrete crash walls, eliminate protective gaps, guide vehicles to pass smoothly, and reduce accidents at bridge and tunnel entrances.
Product Attributes :
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1.Formed Material
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PPGI,GI,AI
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(customized)
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2.Decoiler
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Hydraulic automatic decoiler
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Manual decoiler(will give you as free）
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3.Main body
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Roller station
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16 rows(As your requirement)
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Diameter of shaft
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φ95mm
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Material of rollers
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45# steel with tempering
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Machine body frame
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400 H steel
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Drive
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Gearbox transmission
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Dimension(L*W*H)
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18500*1200*1500mm
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Weight
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15T
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4.Cutter
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Automatic
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Cr12 steel with quenched treated 60-62°C
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5.Power
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Motor Power
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30kw,Siemens brand
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6.Voltage
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380V 50Hz 3Phase
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As your requirement
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7.Control system
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Electric Box
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Customized(famous brand)
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Language
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English(Support multiple languages)
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PLC
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Automatic production of the whole machine. Can set batch, length, quantity, etc.
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8.Forming Speed
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25m/min
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The speed depends on the shape of the tile and the thickness of the material.
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Core features: efficient, precise, stable, and durable
1. Efficient production and full capacity
Continuous automated production, fast switching between dual wave and triple wave modes, with a single shift production capacity of 8000-15000 meters, significantly reducing the supply cycle of high-speed projects; Modular structure design, fast installation and debugging, reduced changeover time by 60%, suitable for fast delivery of multi specification orders.
2. Accurate molding, consistent quality
Progressive roll forming, waveform error ≤ 2mm/m, flatness ≤ 1.5mm/m, fully complies with the requirements of GB/T 31439 national standard; Servo feeding+hydraulic precision cutting, with a length error of ± 0.5mm, eliminates defects such as burrs, deformation, and leaks, and every guardrail board meets the standard.
3. Durable and sturdy, stable operation
Heavy duty cast steel frame, resistant to vibration and deformation, meeting 24-hour continuous production requirements; Rolls and cutting tools undergo special heat treatment, resulting in a 40% increase in wear resistance and lifespan; The whole machine is IP54 protected, suitable for workshop dust and humid environments, with a low annual failure rate and low maintenance costs.
4. Intelligent control, simple and easy to use
Siemens PLC+touch screen operation, parameter visualization adjustment, with fault alarm, production statistics, and historical traceability functions; Support remote operation and data upload, integrate with factory MES system, achieve digital production management, and enable beginners to quickly get started.
5. Integrated anti-corrosion, doubling the lifespan
Equipped with online galvanizing/spraying units, the coating is uniform and leak free, resistant to salt spray, UV rays, and corrosion, and can withstand rain, snow, freezing, salt alkali, and exhaust erosion. The outdoor service life of the guardrail is extended by 2-3 times, significantly reducing the cost of high-speed maintenance.
