PBR R Panel Roll Former Ag Panel Roll Forming Machine

In the modern construction industry, trapezoidal roof panels are widely used in the roofing of various buildings because of their good waterproof performance, high strength and beautiful appearance. And trapezoidal roof panel machine plays a vital role as a professional equipment for the production of trapezoidal roof panels.
Trapezoidal roofing machines operate mainly on the principle of roll forming. After the equipment is started, the coiled metal sheet (such as color steel plate, galvanized sheet, etc.) is first placed on the uncoiler, and the uncoiler unfolds the steel coil through mechanical or hydraulic devices, and smoothly feeds the sheet into the main roll forming machine. In the main roll forming machine, the panels are passed through several sets of rollers of different shapes, which are precisely designed and arranged according to the design contours of the trapezoidal roof panels. As the plate moves gradually between the rollers, the rollers continuously exert pressure on the plate, causing it to gradually undergo plastic deformation, and finally form a trapezoidal cross-sectional shape. When the panels are roll-formed, they are conveyed to the cutting device, which, according to the pre-set length, cuts the continuous panels by shearing or sawing, so as to obtain a finished trapezoidal roof panel that meets the dimensional requirements. Some of the advanced trapezoidal roof panel machines are also equipped with automatic stacking devices, which can automatically stack the cut roof panels neatly, which is convenient for subsequent handling and storage.

Application Scenarios:

1.Industrial Plants:
Industrial plants have high requirements for the strength, waterproofness and durability of roofs. The trapezoidal roof panel produced by the trapezoidal roof panel machine can withstand large loads because of its good structural strength, such as snow load, equipment vibration load, etc., and has good waterproof performance, which can effectively prevent rainwater leakage and protect the safety of equipment and goods inside the plant. Its beautiful appearance can also enhance the overall image of the industrial plant.
2.Housing:
In some residential buildings, especially villas, self-built houses, etc., trapezoidal roof panels have also been widely used. Not only does it provide reliable waterproof protection for the house, but it also adds to the aesthetics and uniqueness of the building. Compared with traditional roofing materials, trapezoidal roof panels have the advantages of easy installation and short construction period, which can effectively reduce the cost and time of housing construction.
3.Warehouse:
Warehouses often require a large, high-strength, and waterproof roof. The roofing panels produced by trapezoidal roofing panel machines can be customized according to the different sizes of warehouses to meet the needs of warehouses of different sizes. Its high strength can withstand the pressure generated by the stacking of goods inside the warehouse, and the good waterproof performance can ensure that the goods in the warehouse are not eroded by rain, ensuring the quality and safety of the goods.
4.Simple steel shed:
As a temporary or semi-permanent building structure, simple steel shed has high requirements for the cost and installation convenience of roofing materials. The trapezoidal roofing machine produces roofing panels that are relatively affordable, simple and quick to install, and can quickly build a sheltered space from the wind and rain, which is very suitable for the construction of simple steel sheds.

Advantages and features:

1.Integrated control of the whole process
The equipment integrates the feeding platform, molding host, hydraulic system and intelligent control system (such as PLC) to realize continuous production from raw materials to finished products. Through automated assembly line operation, manual intervention is reduced and production capacity is significantly improved.
2.Rapid Prototyping Technology
Using precision mold and pressing molding process, it supports high-speed continuous stamping to ensure that the tile size is accurate and consistent (such as the standard trapezoidal tile size of 420mm×330mm), and the daily output of a single machine can reach thousands of square meters.
3.Excellent waterproofing and structural design
The unique crest structure of trapezoidal tile (the outer crest is slightly higher than the inner side) is matched with a tight lap connection method to achieve efficient drainage and prevent rainwater from flowing back; The surface and bottom layer of the tile body are made of UPVC or aluminum-galvanized steel plate and other materials, and the core layer is foamed to enhance the rigidity, and the compressive strength can reach more than 1250 kNtons.
4.Strong weather resistance and longevity
The product is UV-resistant (e.g. ASA resin layer) and freeze-thaw resistant (-50°C to 70°C) and has a lifespan of 30-50 years. The color stone metal tile substrate (aluminum-galvanized steel plate basalt colored sand) has the characteristics of wind resistance (ultimate pull-out resistance of 322 kg) and acid and alkali corrosion resistance, which is suitable for industrial and civil buildings.

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