Work of machine
https://www.youtube.com/watch?v=IjDiET-LOiA
Double layer machine: An Innovative Tool for Color Steel Tile Production
The double-layer tile press adopts a two-layer structural design, innovatively enabling the simultaneous production of two types of color steel tiles. This unique design framework not only significantly enhances production efficiency but also cleverly reduces the equipment’s floor area, making the entire production process more compact and efficient.
Core Advantages of the Double layer machine
1. Automation Empowerment, Reduced Labor Burden
Equipped with cutting-edge automatic control systems, the double-layer tile press realizes fully automated operation and information-driven management throughout the production process. Operators can complete the entire color steel tile production process by remotely controlling the machine in the control room. This technological innovation greatly alleviates workers’ labor intensity while improving both production efficiency and product quality.
2. Minimalist Operation, Lowered Usage Threshold
The double-layer tile press features an intuitive and easy-to-understand operation process, which can be quickly mastered through brief training. The equipment’s human-centered operating system further simplifies operational steps, significantly reducing usage difficulties.
3. Sturdy Quality, Worry-free Maintenance
Constructed from high-quality raw materials and subjected to strict quality control and durability tests, the double-layer tile press ensures stable and reliable operation with long-term durability. Additionally, the equipment requires low maintenance costs—regular inspection and maintenance of key components are sufficient to keep it in optimal working condition.
Key attributes of Double Layer machine
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Formed Material
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PPGI,GI,AI,GL
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Thickness: 22-28 gauge, 0.3-0.6mm Width: as per profile drawing
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Decoiler
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Hydraulic automatic decoiler
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Capacity:5-20 tons
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Main body
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Roller station
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16 rows+18 row, as per the profile drawing
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Diameter of shaft
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80mm solid shaft
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Material of rollers
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45# steel, hard chrome plated on the surface
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Machine body frame
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350 H steel
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Drive
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Chain transmission
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Dimension(L*W*H)
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10500*1600*1600(customize)
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Weight
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11T
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Cutter
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Automatic
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cr12mov material, no scratches, no deformation
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Power
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Motor Power
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5.5KW
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Hydraulic system power
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5.5KW
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Voltage
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380V 50Hz 3Phase
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As your requirement
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Control system
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Electric Box
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Siemens brand
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Language
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English(Support multiple languages)
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PLC
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Automatic production of the whole machine. Can set batch, length, quantity, etc.
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Forming Speed
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15-20m/min
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The speed is adjustable according to customer’s request
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Remarkable Benefits Brought by the Double layer Tile Press
1. Surge in Production Capacity, Multiplied Efficiency
Thanks to its double-layer design, the production efficiency of the double-layer tile press is nearly double that of traditional single-layer tile presses.
This high-efficiency production model creates substantial economic benefits for enterprises, drastically shortens production cycles, and accelerates capital return.
2. Sharp Cost Reduction, Upgraded Competitiveness
The highly automated production model significantly cuts labor costs.
Coupled with the equipment’s fast production speed and high output, it effectively reduces the production cost per unit, remarkably enhancing the market competitiveness of enterprises’ products.
3. Flexible Adaptability, Agile Market Response
The double-layer tile press boasts strong adaptability, easily handling the production of various color steel tile specifications, including 840, 900, and more. This feature enables enterprises to quickly adjust production models and respond rapidly to changing market demands.
4. Superior Quality, Market Confidence
Relying on advanced automatic control systems and premium raw materials, color steel tiles produced by the double-layer tile press feature higher flatness, stronger structural strength, and superior durability.
High-quality products not only meet rigorous market requirements but also open up more business opportunities for enterprises.
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