Work flow of the Floor Deck machine
https://www.youtube.com/watch?v=LBg5Z3tLjxE&list=PLUcovtm6imwtRFA0ZWDWOrCh93JMwc_v2
Introduction of floor decking machine
The ZTRFM floor deck roll forming machine is applicable for the roofing of industrial and civil buildings, warehouses, special buildings, and large – span steel – structured houses. It boasts a series of outstanding characteristics, such as lightweight, high strength, a rich variety of colors, moderate and convenient construction speed, stable performance, rainproof function, long service life, and maintenance – free operation.
The steel floor decks produced by the floor deck roll forming machine feature a simple shape, large corrugations, excellent strength. During installation, they are laid and spot – welded, and then combined with on – site cast – in – place reinforced concrete, resulting in good adhesion. The floor deck roll forming machine is equipped with a manual uncoiler, a main forming unit, a hydraulic cutter, an electrical control system, a hydraulic system, and an outfeed rack, all of which are used for floor deck profiling.
This machine has replaced traditional form work, effectively eliminating the drawbacks of traditional formwork. The construction process is of moderate speed and simplicity, and the finished products are tidy and aesthetically pleasing.
With the characteristics of light weight, high strength, large load – bearing capacity, and stable performance, in high – rise buildings, it can not only eliminate the need for steel form work but also reduce the floor load. Under the premise of achieving the same bearing capacity, it can reduce the steel consumption of the project, thus saving investment.
During the service stage, the floor deck serves as the tensile reinforcement of the concrete floor slab, which also enhances the stiffness of the floor slab and saves the amount of steel and concrete used. The floor deck roll forming machine meets the requirements of the construction speed of the main steel structure, being able to provide a stable working platform in a short period. Moreover, it enables the application of a flow construction method where the profiled steel sheets are laid on multiple floors, and the concrete slabs are poured layer by layer.
In the design of high – rise steel structures for the floor deck roll forming machine, steel – concrete composite structures are often adopted. In high – rise buildings with high seismic intensity or irregular shapes, one should not simply choose the unfavorable form of a core tube with an outer frame solely for economic reasons.
Instead, a structural system with perimeter mega – columns and a core support frame is advisable. More than half of such high – rise buildings in China adopt the former structure, which is disadvantageous. In light steel industrial plants, when there are relatively large suspended loads or moving loads, it is worth considering abandoning the portal frame structure and adopting a space frame instead.
The main parameters of the machine
Formed Material
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PPGI,GI,AI
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Thickness:0.7-1.6mm Width:1220mm (as request)
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Decoiler
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Hydraulic automatic decoiler
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Manual decoiler(will give you as free)
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Main body
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Roller station
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28 rows(As your requirement)
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Diameter of shaft
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90mm solid shaft
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Material of rollers
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45# steel, hard chrome plated on the surface
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Machine body frame
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400 H steel
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Drive
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Chain transmission
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Dimension(L*W*H)
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9500*1600*1600(customize)
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Weight
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8T
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Cutter
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Automatic
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cr12mov material, no scratches, no deformation
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Power
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Motor Power
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30KW
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Hydraulic system power
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5.5KW
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Voltage
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380V 50Hz 3Phase
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As your requirement
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Control system
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Electric Box
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Customized(famous brand)
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Language
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English(Support multiple languages)
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PLC
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Automatic production of the whole machine. Can set batch, length, quantity, etc.
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Forming Speed
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15-20m/min
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The speed is adjustable
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