In the complex ecosystem of supermarket operations, efficient supply and flexible layout of shelves have a profound impact on shopping experience and operating costs. The Z-shaped supermarket shelf machine, as an innovative device, is gradually becoming a powerful assistant in the retail industry, fundamentally changing the mode of shelf production, layout, and management.
Machine Construction and Working Mechanism:
The Z-shaped supermarket shelf machine is a delicate crystallization of mechanical engineering and intelligent control technology. Its core structure includes a precise raw material feeding system, a highly adaptable molding processing system, a processing system to ensure the surface quality of shelves, and an intelligent operation and monitoring system.
The raw material feeding system is responsible for transporting shelf materials of different materials such as metal sheets and plastic composite materials to the processing area at a stable and precise speed. With the help of advanced sensors and adjustable driving devices, this system can strictly control the feed rate of raw materials, providing a solid guarantee for the consistency and stability of subsequent processes.
The molding processing system can be regarded as the “skillful hand” of machines, which precisely shapes raw materials into unique Z-shaped structures through carefully designed molds and powerful stamping and bending mechanisms. This system can not only quickly produce standard specifications of shelf components, but also flexibly adjust processing parameters according to customized needs, achieving diversified designs. Whether it is common single-layer Z-shaped shelves or multi-layer or irregular shaped shelves to meet special display needs, it can easily handle them.
The surface treatment system endows the shelves with the ultimate quality and appearance. It can perform various surface treatment processes such as galvanizing, painting, electrostatic spraying, etc. on the formed shelves to enhance their rust prevention and wear resistance, while adding a beautiful appearance to meet the decoration styles and aesthetic needs of different supermarkets.
The intelligent operation and monitoring system is like the “brain” of a machine. Operators only need to input the specifications, quantities, materials, and other parameters of the required shelves on the control interface, and the machine can automatically plan the production process and coordinate the collaborative work of various systems. During the production process, sensors monitor the real-time operation status, processing accuracy, and raw material consumption of the equipment. Once an abnormality occurs, the system will immediately issue an alarm and take corresponding corrective measures to ensure the continuity of production and product quality.
Product Attributes :
1.Formed Material
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PPGI,GI,AI
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Thickness:2-2.5mm
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2.Decoiler
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Hydraulic automatic decoiler
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Manual decoiler(will give you as free)
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3.Main body
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Roller station
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14 rows(As your requirement)
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Diameter of shaft
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70mm solid shaft
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Material of rollers
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Cr12 with quenched treatment.
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Machine body frame
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Metal steel welded
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Drive
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Chain transmission
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Dimension(L*W*H)
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8500*1200*1500(customize)
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Weight
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About 8.5T
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4.Cutter
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Automatic
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cr12mov material, no scratches, no deformation
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5.Power
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Motor Power
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15KW
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Hydraulic system power
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7.5KW
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6.Voltage
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380V 50Hz 3Phase
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As your requirement
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7.Control system
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Electric Box
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Customized(famous brand)
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Language
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English(Support multiple languages)
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PLC
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Automatic production of the whole machine. Can set batch, length, quantity, etc.
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18.Forming Speed
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20-25m/min(customized)
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The speed depends on the shape of the tile and the thickness of the material.
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Significant advantages demonstrate outstanding performance:
1.Efficient production, improving production capacity
The Z-shaped supermarket shelf machine greatly improves production efficiency with its highly automated production process. Traditional manual production of shelves is not only slow, but also susceptible to the influence of workers’ proficiency and fatigue, making it difficult to guarantee production output. And this machine can operate continuously at a very high speed, completing the processing of multiple shelf components per minute. The daily production capacity of a single device can be increased by several times compared to traditional manual production, which can quickly meet the needs of large-scale expansion or shelf updates in supermarkets.
2.Precise processing to ensure quality
In terms of processing accuracy, Z-shaped supermarket shelf machines demonstrate unparalleled advantages. Its advanced CNC technology and precise mechanical components can control the size error of the shelves within a very small range, ensuring that each Z-shaped shelf component has a high degree of consistency. Whether it is the length, width, or bending angle of the shelves, they can strictly meet the design standards, which makes the assembled shelf structure stable, has strong load-bearing capacity, and is not prone to deformation, shaking, and other problems, providing reliable support for the display of supermarket products.
3.Flexible customization to meet diverse needs
The layout and product display requirements of modern supermarkets are becoming increasingly diversified, and Z-shaped supermarket shelf machines fully consider this and have strong customization capabilities. It can quickly adjust production parameters based on factors such as supermarket space size, product types, display styles, etc., to produce shelves of different sizes, layers, materials, and appearances. For example, for small convenience stores, compact and practical small Z-shaped shelves can be produced; For large comprehensive supermarkets, multi-level, high-capacity, and aesthetically pleasing shelves can be created; For different areas such as fresh produce and daily chemical areas, corresponding corrosion-resistant and easy to clean materials can be selected for production, perfectly meeting the unique needs of various scenarios.
4.Save manpower and reduce costs
After introducing the Z-shaped supermarket shelf machine, the labor cost of the supermarket in the shelf production process has been significantly reduced. Previously, tasks such as raw material handling, processing, and assembly that required a large number of workers now only require a few skilled operators to monitor and maintain the equipment. This not only reduces labor wage expenses, but also lowers potential costs caused by personnel management, labor disputes, and other factors. At the same time, the efficient production efficiency and precise processing accuracy of the machine avoid the waste of raw materials, further saving production costs and enabling supermarkets to achieve higher cost-effectiveness in shelf procurement.
Widely adaptable to diverse application scenarios:
1.Large comprehensive supermarket
In large comprehensive supermarkets, there are a wide variety and huge quantity of goods, which require extremely high requirements for the load-bearing capacity, space utilization, and display effect of the shelves. The shelves produced by Z-shaped supermarket shelving machines can be customized according to the characteristics of different product areas. In the food area, multiple layers and large capacity Z-shaped shelves are used to fully utilize vertical space, display various food packaging, and facilitate customer selection; In the clothing area, a unique Z-shaped hanging rack is designed to display different styles of clothing, increasing the display area while creating a fashionable display atmosphere; In the electrical area, sturdy and durable heavy-duty Z-shaped shelves provide a stable display platform for large household appliances, ensuring a safe and aesthetically pleasing shopping environment.
2. Small convenience store
Small convenience stores have limited space and require shelves that can flexibly adapt to the narrow space while achieving efficient display. The small and compact Z-shaped shelves produced by Z-shaped supermarket shelving machines perfectly meet this demand. These shelves can be freely combined according to the layout of the convenience store, whether placed against the wall or set up island style displays in the middle of the store, making full use of every inch of space. Moreover, its lightweight design is easy to move and adjust, making it convenient for shop owners to change the display layout at any time according to the sales situation of goods, and enhancing the operational flexibility of the store.
3.Warehouse style supermarket
Warehouse style supermarkets are characterized by storing and selling a large amount of goods, and have extremely high requirements for the load-bearing capacity and storage efficiency of shelves. The Z-shaped supermarket shelf machine can produce high-strength and large-span Z-shaped shelves, meeting the needs of storage style supermarkets for storing large quantities of whole box goods. Through reasonable shelf layout and multi-level design, warehouse style supermarkets can fully utilize the space height of the warehouse to achieve high-density storage of goods. At the same time, the Z-shaped structure of the shelf channel design also facilitates the shuttle of forklifts and other handling equipment between shelves, improving the efficiency of goods handling and replenishment.
4. Fresh Supermarket
The products in fresh supermarkets have the characteristics of being perishable, requiring freshness preservation, and frequent restocking, which have special requirements for the material and structure of the shelves. The Z-shaped supermarket shelf machine can use corrosion-resistant and easy to clean stainless steel or food grade plastic materials to produce shelves, ensuring that the shelves are not easy to rust or breed bacteria in damp and wet fresh environments. In addition, a special Z-shaped shelf with hooks, hanging baskets, and refrigeration functions has been designed to display various fresh products, such as meat, fish, vegetables, fruits, etc., while meeting their needs for preservation and convenient replenishment, extending the shelf life of goods, and enhancing customers’ shopping experience.
The Z-shaped supermarket shelf machine, with its unique structure, excellent performance advantages, and wide application adaptability, is becoming an important support for the supermarket industry to improve operational efficiency and optimize the shopping environment. With the continuous development and innovation of the retail industry, this machine is expected to play a more important role in the future, continuously bringing more value and change to supermarket operations.