The U Profile Stud and Track Steel Drywall Roll Forming Machine integrates six modules: unwinding and feeding, precision leveling, progressive roll forming, synchronous punching, hydraulic cutting to length, and finished product output. It uses PLC programmable control and servo drive system to achieve unmanned continuous production from coil to finished product. The equipment is gradually formed by multiple sets of high-precision rollers, ensuring symmetrical cross-sections, regular angles, and consistent dimensions. It can stably produce various types of U-shaped keels with a width of 50-300mm, a height of 30-150mm, and a plate thickness of 0.4-1.6mm. It is compatible with mainstream specifications such as sky and earth keels, edge keels, and partition keels, meeting national standards and engineering customization needs. The whole machine has a compact structure, runs smoothly, occupies a small area, and is put into production quickly. A single machine can form a large-scale production capacity.
Full scenario application: covering the entire field of architecture and decoration
1. Building partition walls and ceilings
2. Prefabricated buildings and light steel villas
3. Industrial and commercial spaces
Pattern diagram:
Product Attributes :
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1.Formed Material
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GI
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Thickness:0.7-1.2mm
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2.Decoiler
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Hydraulic automatic decoiler
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Manual decoiler
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3.Main body
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Roller station
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As your requirement
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Diameter of shaft
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50mm solid shaft
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Material of rollers
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45# steel, hard chrome plated on the surface
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Machine body frame
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Metal steel welded
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Drive
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will give you as free
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Dimension(L*W*H)
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5500*800*1200(customize)
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Weight
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About 3T
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4.Cutter
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Automatic
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cr12mov material, no scratches, no deformation
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5.Power
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Motor Power
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7.5KW
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Hydraulic system power
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3KW
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6.Voltage
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380V 50Hz 3Phase
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As your requirement
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7.Control system
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Electric Box
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Customized(famous brand)
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Language
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English(Support multiple languages)
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PLC
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Automatic production of the whole machine. Can set batch, length, quantity, etc.
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18.Forming Speed
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45m/min(customized)
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Speed is adjustable according to customer’s request
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Core features: efficient, precise, stable, and cost-effective
1. High speed and high yield, doubling production capacity
The production speed can reach 15-30 meters per minute, and the daily production can easily exceed 2000 meters, which is more than 40% more efficient than traditional processes; Continuous 24-hour stable operation, suitable for large quantities of orders and urgent work requirements, significantly reducing delivery cycles.
2. Precision molding, with consistent quality
Using Cr12MoV mold steel rollers, which have undergone heat treatment and mirror polishing, they are wear-resistant and deformation free; Multi pass progressive rolling ensures high U-shaped symmetry, no cracks at right angles, dimensional accuracy of ± 0.1mm, cutting accuracy of ± 1mm, and a finished product qualification rate of ≥ 98.5%. The installation fit is high and the rework rate is extremely low.
3. Intelligent control, one click changeover
PLC touch screen allows for one click setting of length, quantity, and speed, and quick retrieval of parameter storage; Modular roller design, with a changeover time as short as 5-30 minutes, making it easy to switch between multiple specifications for production, truly achieving multi-purpose use of one machine and reducing equipment duplication.
4. Save materials and electricity, significantly reduce costs
Continuous rolling without secondary processing, material utilization rate exceeds 98%; Optimizing the transmission and hydraulic systems results in lower energy consumption, reducing labor requirements by 60% -80%, and highlighting long-term operational cost advantages.
5. Durable and easy to maintain
Thick steel plate welding for the fuselage, with long lifespan and low failure rate for key components; Full process automation protection, fault self diagnosis, low threshold for operation and maintenance, making it easy for beginners to get started quickly.
