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Metal W Beam Crash Barrier Making Machine Highway Guardrail Making Machine

Metal W Beam Crash Barrier Making Machine Highway Guardrail Making Machine:
In today’s increasingly busy road traffic, the quality and performance of highway guardrails are crucial as important facilities to ensure road safety. As the core equipment for producing high-speed guardrails, high-speed guardrail machines play an indispensable role in the manufacturing process of guardrails. High speed guardrail machine is a special equipment specially used to produce guardrail boards on both sides of highways, first-class highway and other roads and on the median. It mainly consists of a feeding mechanism, a forming host, a cutting mechanism, a control system, and other parts. ​
The feeding mechanism is responsible for smoothly conveying the rolled strip steel to the subsequent processing stages, ensuring that the strip steel does not deviate or wrinkle during the conveying process. The forming host is the core part of the high-speed guardrail machine, which continuously rolls and deforms the strip steel through a series of arranged rollers, gradually forming the guardrail plate cross-sectional shape that meets the specifications. The cutting mechanism precisely cuts the formed guardrail panel according to the set length to meet the actual construction needs. The control system precisely controls the entire production process, including parameters such as the conveying speed of the strip steel, the pressure of the rollers, and the cutting length, to ensure the stability of the production process and the consistency of product quality. ​

Product Attributes :

1.Formed Material
PPGI,GI,AI
(customized)
2.Decoiler
Hydraulic automatic decoiler
Manual decoiler(will give you as free)
3.Main body
Roller station
16 rows(As your requirement)
 Diameter of shaft
φ95mm
Material of rollers
45# steel with tempering
Machine body frame
400 H steel
Drive
Gearbox transmission
Dimension(L*W*H)
18500*1200*1500mm
Weight
15T
4.Cutter
Automatic
Cr12 steel with quenched treated 60-62°C
5.Power
Motor Power
30kw,Siemens brand
6.Voltage
380V 50Hz 3Phase
As your requirement
7.Control system
Electric Box
Customized(famous brand)
Language
English(Support multiple languages)
PLC
Automatic production of the whole machine. Can set batch, length, quantity, etc.
8.Forming Speed
25m/min
The speed depends on the shape of the tile and the thickness of the material.

Application of high-speed guardrail machine:

The guardrail panels produced by high-speed guardrail machines are widely used in various road engineering projects. On highways, guardrails can effectively prevent vehicles from rushing out of the road, reduce the occurrence of traffic accidents, and protect the safety of drivers and passengers. On first-class highway, second-class highway and other roads, guardrail boards also play an important role in safety protection, providing a strong guarantee for road traffic safety. ​
In addition to the main road sections, the guardrail panels produced by high-speed guardrail machines can also be applied to special road sections such as bridges and tunnel entrances and exits, where higher safety and reliability requirements are placed on guardrails. High quality guardrail panels can meet the needs of these special scenarios. At the same time, in some industrial parks, scenic roads and other places, in order to ensure the safety of vehicles and pedestrians, guardrail panels produced by high-speed guardrail machines will also be installed. ​
The high-speed guardrail machine provides strong support for the production of road safety facilities with its high efficiency, precision, and reliability. With the continuous development of road construction, high-speed guardrail machines will play an increasingly important role in ensuring road traffic safety, safeguarding people’s travel safety. If you have relevant production needs, choosing a high-quality high-speed guardrail machine can bring great convenience and benefits to your production. ​

Characteristics of high-speed guardrail machine:

The high-speed guardrail machine has many significant features. Firstly, it has efficient production capacity and can achieve continuous production, greatly improving the production efficiency of guardrail panels and meeting the demand for guardrail panels in large-scale road construction. Secondly, the molding accuracy is high. Through precisely designed rollers and advanced control systems, the cross-sectional dimensions and shape tolerances of the guardrail board can be ensured to meet strict standard requirements, ensuring that the guardrail board has good adaptability and stability during installation and use. ​
In addition, the high-speed guardrail machine is easy to operate, and operators can proficiently master the operation methods of the equipment through simple training, reducing the skill requirements for operators. At the same time, the equipment has a high degree of automation, from the feeding of strip steel to the forming and cutting of guardrail panels, the entire process can mostly be automated, reducing manual intervention and improving production stability and reliability. ​

Advantages of high-speed guardrail machines:

High speed guardrail machines have significant advantages over traditional production methods. On the one hand, production quality is more guaranteed. Due to the adoption of mechanized and automated production methods, errors and instability caused by manual operations are avoided. The produced guardrail panels have uniform mechanical properties and consistent dimensional accuracy, which can better withstand vehicle impacts and ensure road safety. ​
On the other hand, production efficiency has significantly improved. Traditional manual or semi mechanized production methods have low production efficiency, while high-speed guardrail machines can achieve continuous and efficient production, greatly shortening the production cycle and reducing production costs. In addition, the high-speed guardrail machine also has good flexibility and adaptability, and can be adjusted according to different guardrail board specifications and requirements, producing various types of guardrail boards to meet the needs of different road projects. ​


 

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