Work flow of CZ Purlin machine
https://www.youtube.com/watch?v=EbVoYypJToQ
In the current era of rapid technological development, the manufacturing industry continues to stride forward towards automation and intelligence.
The newly developed fully automatic CZ purlin integrated machine, like a shining pearl in the industry, injects new vitality into the field of steel section production and brings about many significant changes.
I. Outstanding Performance of Fully Automatic Functions
The fully automatic features of this integrated machine are remarkable. It smoothly realizes the conversion from C-type to Z-type, with simple operation and no need for complex manual intervention; only simple operations are required to switch easily.
At the same time, it also shows extraordinary automation capabilities in adjusting the thickness gap of raw materials for the equipment.
Whether dealing with various production orders or adapting to changing raw material characteristics, it can accurately and quickly automatically complete thickness adjustment and side roll gap adjustment, greatly reducing labor input and effectively improving production efficiency.
II. Exquisite Equipment Structure and Drive System
1. Multiple and Powerful Power Support
A number of motors are reasonably arranged inside the equipment. These motors have clear divisions of labor and work together to provide solid power support for C-type conversion, thickness adjustment and side roll gap adjustment.
Each key link is supported by an adapted motor to ensure stable and high-speed operation of the equipment.
2. Intelligent Control Center
The control cabinet is like the brain of the equipment. It is equipped with a Siemens main drive frequency converter, and the servo motor drivers on the front and rear sides work in harmony.
Like rigorous dispatchers, they accurately control key parameters such as the speed and direction of the motors according to preset instructions, ensuring the entire production process is in order.
3. Accurate Calibration Everywhere
It is worth mentioning that each row of shafts and each roller is equipped with a servo motor. In automatic mode, these servo motors are like the dexterous hands of skilled craftsmen, completing various adjustment tasks precisely and accurately, ensuring that each production process meets the standard accuracy.
III. Flexible Thickness and Side Roll Gap Adjustment
1. Convenient and Comfortable Operation Experience
Customers only need to perform simple operations on the equipment screen to select different thicknesses such as 2.5 mm, 3.0 mm or 3.5 mm with one click.
The equipment immediately receives the instruction, quickly starts the adjustment process automatically, and adapts to the required thickness quickly and accurately, significantly shortening the production preparation time.
2. Servo-assisted Accurate Adaptation
Servo motors play a key role in the process of side roll gap adjustment.
With their high-precision control performance, they flexibly adjust the side roll gap in real time according to different thickness requirements, ensuring uniform force on the steel during rolling and excellent forming quality.
3. Exquisite Craftsmanship Achieves High-quality Appearance
The accurate adjustment of the vertical roll gap and side roll gap of the forming machine is not only focused on production efficiency, but also a persistent pursuit of product appearance quality. Through precise control, the R angles of the steel are ensured to be regular and uniform, making the finished steel sections have a flat appearance and neat lines, which are highly competitive in the market.
The birth of the fully automatic CZ purlin integrated machine marks that steel section production has entered a new stage of high-speed intelligence. It will help many enterprises stand out in the fierce market competition, gain development opportunities with outstanding product quality and production efficiency, and write more brilliant business chapters.
Main parameters of CZ Purlin machine
1.Material thickness :1.5-3 mm A thickness between 2-2.5 mm is mostly used. We can omit higher thickness
2.Material yield strength: Just standard steel G350 or similar
3.Size : 100-300mm (it can be adjusted automatically )
4.If punching holes the speed will be 35 m/min
5.C and Z purlin changed by manual or Automatically
6.PLC control is windows system by laptop.
7.Remote control and monitoring
8.Visualization of punching positions
9.CAD drawing input
10.Servo motor drive Manual recveive table
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