Work flow of CZ Purlin machine
https://www.youtube.com/watch?v=EbVoYypJToQ
Introduction of CZ Purlin machine
In today’s era of rapid technological advancement, the manufacturing sector is making substantial strides toward greater automation and smartification.
The newly developed fully automatic CZ purlin integrated machine shines like a brilliant pearl in the industry, infusing the field of purlin production with fresh vitality and bringing about a host of notable transformations.
I. Remarkable Performance of Fully Automatic Functions
The fully automatic features of this integrated machine are truly striking. It seamlessly enables the conversion from C-type to Z-type, boasting simple operation that requires no complex manual intervention—only straightforward steps are needed to achieve a smooth switch.
Meanwhile, it also demonstrates extraordinary automation capabilities when it comes to adjusting the thickness gap of raw materials for the equipment.
Whether handling a wide range of production orders or adapting to the varying characteristics of raw materials, it can accurately and swiftly complete thickness adjustment and side roll gap adjustment automatically. This significantly reduces labor input and effectively enhances production efficiency.
II. Sophisticated Equipment Structure and Drive System of CZ Purlin machine
1. Diversified and Powerful Power Support
The interior of the equipment is rationally laid out with multiple motors, each with a clear division of labor. They work in coordination to provide solid power support for C-type conversion, thickness adjustment, and side roll gap adjustment. Each key link is backed by a suitable motor, ensuring the stable and high-speed operation of the equipment.
2. Intelligent Control Center
The control cabinet is like the brain of the equipment. Equipped with a Siemens main drive frequency converter, it works in perfect harmony with the servo motor drivers on the front and rear sides. Acting like meticulous dispatchers, they accurately control key parameters such as the motor’s speed and direction in accordance with preset instructions, ensuring the entire production process runs in an orderly manner.
3. Precise Calibration All-Around
Notably, each row of shafts and every roller is fitted with a servo motor. In automatic mode, these servo motors act like the dexterous hands of skilled craftsmen, completing various adjustment tasks with precision and accuracy, ensuring that each production process meets the standard level of precision.
III. Flexible Thickness and Side Roll Gap Adjustment of CZ Purlin machine
1. Convenient and Effortless Operation Experience
Customers only need to perform simple operations on the equipment’s screen to select different thicknesses such as 2.5 mm, 3.0 mm, or 3.5 mm with a single click. The equipment immediately receives the instruction, quickly initiates the automatic adjustment process, and adapts to the required thickness rapidly and accurately, significantly shortening production preparation time.
2. Servo-Enhanced Accurate Adaptation
Servo motors play a crucial role in the process of side roll gap adjustment. Leveraging their high-precision control performance, they flexibly adjust the side roll gap in real-time based on different thickness requirements. This ensures that the steel is subjected to uniform force during the rolling process, guaranteeing excellent forming quality.
3. Meticulous Workmanship for Superior Appearance Quality
The accurate adjustment of the vertical roll gap and side roll gap of the forming machine is not solely focused on production efficiency; it is also a dedicated pursuit of the product’s appearance quality. Through precise control, the R angles of the steel are ensured to be regular and consistent, resulting in finished purlins with a flat appearance and neat lines, which are highly competitive in the market.
The advent of the fully automatic CZ purlin integrated machine marks that purlin production has entered a brand-new stage of high-speed intelligence. It will assist numerous enterprises in standing out in the fierce market competition, seizing development opportunities with outstanding product quality and production efficiency, and writing a more splendid business chapter.
The main parameters of the machine
Machinable material
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A) Galvanized Coil
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Thickness(MM):1.5-3
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B) PPGI
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C) Carbon steel coil
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Yield stress:
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250-550 Mpa
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Decoiler :
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Manual decoiler
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Hydraulic decoiler (Optional)
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Punching system
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Hydraulic punching station
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Punching press (Optional)
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Forming station
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18-20 stations
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Driving system
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china drive
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gearbox(Optional)
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Power supply
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380V 50Hz
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or Customized
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Forming speed
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10-20m/min
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or Customized
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PLC brand
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Delta
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Siemens (Optional)
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Cutting system
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Pre-cutting
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or Post universal cutting
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Roller material
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steel#45
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or GCr 15 (Optional)
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