The Automatic U Channel Steel Stud and Track Roll Forming Machine is a specialized equipment designed for processing U-shaped metal keel profiles using continuous cold rolling forming technology. The equipment is composed of core components such as the control panel, unwinding machine, forming unit, hydraulic punching machine, fixed length cutting device, and PLC control system. The processing parameters can be flexibly adjusted according to production needs, and it is suitable for processing strip steel with a thickness of 0.3-2.0 millimeters. The production speed can reach 6-13 meters/minute, and some high-end equipment can even reach more than 30 meters/minute. It can realize the full process automation operation from raw material feeding to finished product stacking, greatly improving the production efficiency and product consistency of U-shaped keel, and meeting the dual needs of large-scale production and customized processing.
Pattern diagram:
Application scenarios:
The U-shaped keel produced by the U-shaped keel machine is the core component of the light steel keel system, mainly used in the manufacturing of non load bearing partition wall systems and ceiling keel frames in the construction field. With its advantages of stable structure and convenient installation, it is widely used in various building scenarios. At the same time, with technological upgrades, the application scope continues to expand, as follows:
• Architectural decoration ceiling project
This is the core application scenario of U-shaped keel. As a peripheral fixing component of the ceiling frame, U-shaped keel is used in conjunction with T-shaped and C-shaped keels to form the supporting skeleton of the ceiling, suitable for the installation of various ceiling panels such as gypsum board, aluminum buckle board, mineral wool board, etc. Widely used in indoor ceiling decoration of various buildings such as residential, office buildings, shopping malls, hotels, hospitals, schools, etc. Whether it is the simple ceiling of ordinary civil buildings or the complex ceiling shape of high-end commercial spaces, it can be achieved through the production of adaptive profiles by U-shaped keel machines, which can effectively ensure the flatness and stability of the ceiling, simplify the installation process, and shorten the construction period.
• Building partition wall engineering
In non load bearing partition wall systems, U-shaped keels are mainly used for fixing and sealing around the wall, and are combined with C-shaped vertical keels to form the support structure of the partition wall. They are suitable for the installation of partition wall panels such as gypsum board and fireproof board, and can flexibly adjust the thickness of the wall to meet different levels of sound insulation and fireproof requirements. Applied to residential partition walls, office partitions, mall booth partitions, hospital ward partitions, and other scenarios, it has the advantages of light weight, convenient construction, and good sound insulation effect. It can effectively reduce the weight of buildings and shorten the construction period of partition walls, especially suitable for fast construction of prefabricated buildings.
Product Attributes :
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1.Formed Material
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PPGI,GI,AI
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Thickness:0.3-1.0mm
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2.Decoiler
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Hydraulic automatic decoiler
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Manual decoiler(will give you as free)
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3.Main body
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Roller station
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As your requirement
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Diameter of shaft
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50mm solid shaft
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Material of rollers
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45# steel, hard chrome plated on the surface
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Machine body frame
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Metal steel welded
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Drive
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Chains transmission
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Dimension(L*W*H)
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7800*800*1200(customize)
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Weight
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About 4.5T
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4.Cutter
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Automatic
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cr12mov material, no scratches, no deformation
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5.Power
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Motor Power
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7.5KW*2 sets
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Hydraulic system power
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5.5KW
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6.Voltage
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380V 50Hz 3Phase
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As your requirement
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7.Control system
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Electric Box
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Customized(famous brand)
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Language
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English(Support multiple languages)
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PLC
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Automatic production of the whole machine. Can set batch, length, quantity, etc.
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18.Forming Speed
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40-100m/min(customized)
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Different speed designs for options.
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Equipment features：
1.High degree of automation and convenient operation
The equipment is generally equipped with PLC control systems, and some high-end models are equipped with CNC touch screens that support digital input and adjustment of parameters. It can achieve the full process automation of feeding, forming, punching, cutting, and receiving without excessive manual intervention. Only one operator is needed for a single device to complete the entire production process, greatly reducing labor costs and operational difficulties. After forming, it can be automatically cut, with a neat and burr free cross-section, no need for secondary processing, and can be directly adapted to construction site installation, effectively simplifying the construction process and saving time.
2. High molding accuracy and stable product quality
The core forming components are processed with high-precision machining technology, and the rollers are machined by CNC machine tools. The forming frame is mostly made of cast iron structure and tempered. The roller shaft is quenched and tempered with 40Cr, and the forming mold is quenched with GCr15 to ensure long-term operation of the equipment without deformation and minimal wear. By using servo tracking cutting, intelligent correction and other technologies, the product size tolerance can be controlled within ± 0.1mm, and the straightness deviation of the keel is less than 0.3mm/m, far exceeding industry standards. The formed U-shaped keel has a good overall planar effect, high symmetry, simple and beautiful lines, and high precision in fitting with connectors, which can effectively improve the stability of the building structure.
3. Efficient and energy-saving, with outstanding production capacity
The equipment adopts continuous cold rolling forming process, with no waste cutting design, high material utilization rate, which can effectively reduce strip steel loss and lower production costs. The production efficiency far exceeds traditional processing methods. Ordinary models can produce more than 3000 meters per day, while high-end double row models can achieve simultaneous production of multiple specifications, with a single shift capacity exceeding 5000 meters. Some high-speed models can produce at a speed of 40-50 meters per minute, supporting 24-hour continuous operation with a failure rate of less than 0.5%. They can quickly respond to large-scale order demands and significantly shorten production cycles.
4. Strong flexibility and wide adaptability
Has strong customization capabilities, can adjust processing parameters according to customer needs, adapt to strip steel processing with a thickness of 0.3-3.0mm and a width of 60-220mm, support the production of different specifications of U-shaped keels, and some models can achieve compatible production of various cross-sectional profiles such as U-shaped, C-shaped, T-shaped, etc., with one machine for multiple uses and reducing equipment investment costs. The modular roller design can quickly switch production specifications and complete equipment modification within 3 days, adapting to the production needs of non-standard size keels. It can also adapt to various raw materials such as galvanized steel strip and color steel plate, meeting the needs of different scenarios.
