The High-Speed Sound Barrier Panel Roll Forming Machine adopts a cold bending and rolling forming process. Multiple sets of precision rollers continuously bend and deform metal strips at room temperature, ultimately forming sound barrier panels with specific cross-sectional shapes. This equipment can process various metal materials such as galvanized steel, aluminum, and stainless steel, and is widely used in panel production for projects such as highway sound barriers, high-speed railway sound barriers, and urban noise barriers.
Application Scenarios：
The sound barrier panels produced by the High-Speed Sound Barrier Panel Roll Forming Machine are widely used in the following fields:
• Highway Sound Barriers:
Installed along both sides of highways to block traffic noise from spreading to sensitive areas such as residential areas and schools.
• High-Speed Railway Sound Barriers:
Suitable for noise reduction needs at high-speed railway tunnel entrances and embankment sections.
• Urban Elevated Roads:
Solving noise pollution problems along urban expressways.
• Urban Light Rail and Subways:
Providing ideal sound insulation and noise reduction facilities along rail transit lines.
• Industrial Plant Noise Reduction Barriers:
Sound barriers used for industrial noise sources such as factories and workshops.
Product Attributes :
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1.Formed Material
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PPGI,GI,AI
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Thickness:0.8 -1.2mm
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2.Decoiler
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Hydraulic automatic decoiler
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Manual decoiler(will give you as free）
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3.Main body
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Roller station
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20rows(As your requirement)
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Diameter of shaft
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80mm solid shaft
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Material of rollers
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Gcr 15 with quenched teeatment
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Machine body frame
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Metal steel welded
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Drive
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Chain transmission
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Dimension(L*W*H)
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9500*800*1200(customize)
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Weight
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About 15T
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4.Cutter
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Automatic
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cr12mov material, no scratches, no deformation
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5.Power
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Motor Power
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15KW
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Hydraulic system power
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5.5KW
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6.Voltage
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380V 50Hz 3Phase
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As your requirement
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7.Control system
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Electric Box
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Customized(famous brand)
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Language
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English(Support multiple languages)
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PLC
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Automatic production of the whole machine. Can set batch, length, quantity, etc.
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18.Forming Speed
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60-70m/min(customized)
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The speed depends on the shape of the tile and the thickness of the material.
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Pattern drawing：
Core Features：
1. High-Speed Continuous Production, Superior Efficiency
The equipment enables high-speed continuous production, with standard forming speeds reaching 8-30 meters per minute, and some high-speed models exceeding 40 meters per minute. Continuous operation significantly increases output per unit time, effectively meeting the large-volume order delivery needs of major infrastructure projects.
2. Intelligent PLC Control System, Convenient Operation
The equipment is equipped with an advanced PLC industrial control system with a user-friendly interface, allowing precise control of key parameters such as product length, punching position, and cutting timing. The system supports customized programming according to customer needs, and operators can learn to use it after simple training.
3. Precision Forming Dies, Stable Quality
The machine body adopts a gantry-type cast iron frame structure, offering high strength and rigidity, ensuring no deformation during long-term operation. The rolls are made of high-quality GCr15 forgings or Cr12 die steel, undergoing overall quenching treatment to achieve a hardness of HRC56-62°, providing excellent wear resistance and forming precision. The rollers are made of 40Cr material and undergo heat treatment, resulting in a high surface finish and long service life.
4. Integrated Punching and Cutting, One Process
The equipment can simultaneously complete punching and length cutting during the forming process. Punching positions can be automatically completed according to a programmed setting, facilitating rapid fixing during subsequent sound barrier installation. The hydraulic cutting system ensures cutting accuracy, controllable shearing error, and good dimensional consistency of the finished products. The stamping dies are made of high-strength mold steel and equipped with a cooling system to extend their service life.
5. Quick Changeover, Flexible Adaptability
The equipment adopts a modular design, allowing for rapid switching between production of different product specifications via quick-release spacers. One main unit can adapt to multiple plate types, effectively reducing equipment investment costs and meeting diverse engineering needs.
6. Robust and Durable, Stable Operation
The equipment frame is welded from high-strength steel and tempered to eliminate internal stress and prevent machine deformation. Each forming station is rationally designed, ensuring stable and reliable operation. The machine features low noise and low energy consumption, meeting green production requirements.
Contact Us：
Choosing a high-speed sound-absorbing panel forming machine means choosing a highly efficient, precise, and stable sound barrier production solution. Whether you’re involved in large-scale transportation infrastructure projects or serving urban noise reduction projects, this equipment can help you gain a competitive edge in the fierce market. Welcome to contact us for a customized solution!
