The Solar Steel Bracket Structure Strut Photovoltaic Bracket Roll Forming Machine is an efficient automated production line specifically designed for the production of solar energy brackets, including C-shaped steel, U-shaped steel, I-shaped steel, purlins, and ground pile foundations. It is not a simple standalone device, but an intelligent manufacturing system that integrates uncoiling, leveling, servo feeding, continuous cold bending, hydraulic punching, cutting to length, and automatic material collection.
By replacing molds or quickly adjusting rollers, this equipment can flexibly handle steel coils of different materials such as hot-dip galvanized steel, galvanized aluminum-magnesium steel, etc., achieving one-stop production from raw materials to finished brackets without requiring secondary processing. This completely eliminates the pain points of low efficiency and poor precision in traditional bracket manufacturing.
Application scenario: Adapting to local conditions, shining brightly
The application of photovoltaic bracket forming machines has permeated every path where sunlight is converted into electrical energy:
• Large-scale centralized ground-based power stations (desert/gobi/mountainous areas)
Facing the harsh environment with strong wind and sand, high snow load, and undulating terrain, the equipment can produce C-shaped pile foundation columns with high yield strength and large wall thickness, as well as stable purlins, ensuring that the support system is wind-resistant, corrosion-resistant, and fracture-free for 25 years.
• Distributed photovoltaic on industrial, commercial and household rooftops
For color steel tile or cement roofs with limited load-bearing capacity, our equipment is precisely crafted to produce lightweight galvanized aluminum-magnesium U-shaped and I-shaped guide rails. High-precision molding ensures that the brackets adhere closely to the roof, allowing for smooth drainage, and perfectly meets the aesthetic requirements of BIPV (Building-integrated Photovoltaics).
• Fishery-Photovoltaic/Agriculture-Photovoltaic Hybrid Project
Such scenarios typically require irregular-shaped supports with a large span and high clearance from the ground. Our flexible molding production line can customize welded reinforcement or variable cross-section structural components to meet the special spatial requirements of upper-level power generation and lower-level farming, achieving three-dimensional land value enhancement.
• Photovoltaic tracking system bracket
The new generation of tracking photovoltaic (PV) mount structures are extremely complex, requiring the hole positions of core components such as bearing housings and rotary drive beams to be precise to the micron level. Our online laser/CNC punching system ensures absolute concentricity of moving parts, helping power stations generate 10%-20% more electricity.
Pattern drawing：
Product Attributes :
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1.Formed Material
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GI
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Thickness:1.5-2.5mm
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2.Decoiler
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Hydraulic automatic decoiler
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Manual decoiler(will give you as free)
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3.Main body
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Roller station
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14 rows(As your requirement)
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Diameter of shaft
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120mm solid shaft
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Material of rollers
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45# steel, hard chrome plated on the surface
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Machine body frame
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Metal steel welded
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Drive
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Gearbox transmission
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Dimension(L*W*H)
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customize
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Weight
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About 6.5T
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4.Cutter
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Automatic
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cr12mov material, no scratches, no deformation
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5.Power
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Motor Power
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11KW
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Hydraulic system power
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7.5KW
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6.Voltage
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380V 50Hz 3Phase
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As your requirement
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7.Control system
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Electric Box
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Customized(famous brand)
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Language
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English(Support multiple languages)
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PLC
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Automatic production of the whole machine. Can set batch, length, quantity, etc.
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18.Forming Speed
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20m/min(customized)
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Speed is adjustable according to customer’s request
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Core characteristic: Defining industry benchmarks with cutting-edge technology
1. High-precision molding, zero-defect delivery
The equipment adopts a heavy-duty memorial archway frame and CNC-processed alloy steel rollers, which undergo heat treatment and precision grinding to ensure the durability and forming accuracy of the rollers. The servo motor drive system can precisely control the bending angle of each pass, with the cutting length error controlled within ±1mm, ensuring that each bracket interface is perfectly fitted and zero rework during on-site installation.
2. Flexible intelligent manufacturing, one machine with multiple functions
Facing the complex support specification requirements of distributed photovoltaics, we have introduced a quick-change mold system and modular roller design. In the past, changing models required 2-3 hours, but now it can be completed in just 15-30 minutes. Whether it’s the mainstream C-shaped purlins, high-strength I-shaped medium-pressure blocks, or large-span supports for agricultural-photovoltaic integration, one machine can flexibly switch production and respond quickly to orders of multiple specifications.
3. Boost efficiency at full speed, a powerful tool for cost reduction and profit enhancement
The maximum forming speed can reach 15-25 meters per minute, supporting continuous online punching functionality. While forming, bolt holes and installation holes are precisely punched, completely breaking through the traditional process breakpoint of “punching first and then forming”. Coupled with an automatic stacking system, the entire line requires only 1-2 people to operate, with a daily production capacity easily exceeding 10,000 meters within 8 hours, significantly reducing labor and energy consumption costs per ton.
4. Intelligent control, digital empowerment
Equipped with a PLC closed-loop control system and a touch-type human-machine interface, it supports one-click parameter calling, fault self-diagnosis, and remote operation and maintenance. An optional IoT module allows for real-time monitoring of production output, energy consumption, and equipment status, seamlessly integrating with MES/ERP systems, ushering bracket production into the era of digital management.
