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ZTRFM Hot Sale Customized Floor Deck Sheet Roll Forming Machine

Work flow of floor deck roll forming machine

https://www.youtube.com/watch?v=ju5nsgDJJ-k

Automatic floor decking roll forming machines have become a staple in modern construction equipment, celebrated for their specialized role in manufacturing high-quality floor decks. As a core piece of machinery in the construction sector, they play a pivotal role in streamlining project timelines, enhancing structural integrity, and optimizing building safety—making them indispensable for large-scale and high-rise construction projects alike.

In high-rise buildings, the adoption of these machines brings transformative benefits: by producing precision-engineered floor decks, they eliminate the need for traditional steel formwork, a move that not only reduces material waste but also lightens the load-bearing pressure on floors. This not only speeds up construction progress but also enhances the overall stability of the building structure, ensuring it meets rigorous safety standards even in complex architectural designs.

 

Key Advantages of Our Automatic Floor Decking Roll Forming Machines

 

floor deck

– Superior Precision in Forming: Leveraging advanced roll-forming technology, our machines ensure raw materials (such as galvanized steel coils) are shaped into floor decks with exceptional dimensional accuracy. Every curve, groove, and connection point adheres strictly to customer specifications, guaranteeing a perfect fit during on-site installation and minimizing post-production adjustments.
– Fully Automated Production Ecosystem: Equipped with the industry-leading Siemens control system, our machines automate the entire production流程 (process) from material feeding and leveling to roll forming, cutting, and stacking. This seamless automation not only boosts production efficiency by up to 30% compared to semi-automatic alternatives but also reduces reliance on manual labor, lowering operational costs and human error.

Additionally, the integrated remote control function allows operators to monitor and adjust production parameters in real time, even from off-site, ensuring uninterrupted workflow.
– Flexible Customization Capabilities: We understand that construction projects vary widely in design, load requirements, and architectural style.

Our machines are engineered to produce floor decks in a diverse range of specifications—including varying thicknesses, widths, and profile designs (such as composite or non-composite decks). Whether for industrial warehouses, commercial complexes, or residential high-rises, we can tailor the output to meet the unique needs of each project.

floor deck
– Robust Supply Chain and Global Reach: Backed by a state-of-the-art manufacturing facility and a streamlined supply chain, we boast ample production capacity to handle bulk orders without compromising on quality. Our track record speaks for itself: our machines have been exported to over 150 countries, from Europe and North America to Southeast Asia and Africa, earning trust through consistent on-time deliveries.
– Comprehensive Certification Compliance: Safety and quality are non-negotiable. Our machines hold CE certification, a mandatory safety standard for entry into the EU market, ensuring they meet strict European regulations on machinery safety and performance.

For markets with additional certification requirements—such as ISO, ASME, or local industry standards—our team works closely with customers to facilitate the application process, ensuring seamless market access.
– Secure Packaging and Reliable Logistics: To safeguard the machinery during transit, each machine is securely anchored within a container using heavy-duty fasteners, preventing shifts or damage during shipping. Critical accessories and spare parts are packed in moisture-proof, shock-resistant wooden crates, ensuring they arrive in pristine condition.

We also collaborate with trusted logistics partners to provide end-to-end shipping solutions, including customs clearance support.
– End-to-End Service Support: Our commitment to customers extends beyond the sale.

We offer comprehensive pre-sales consultation, helping clients select the right machine model based on their production volume, material type, and output requirements.

Post-purchase, our team dispatches experienced engineers to the customer’s facility for on-site installation, calibration, and hands-on training for workers—covering everything from operation and maintenance to troubleshooting. We also provide a dedicated after-sales hotline and a supply of genuine spare parts to ensure long-term, hassle-free operation.

In summary, our automatic floor decking roll forming machines combine precision, efficiency, and flexibility to meet the evolving demands of the global construction industry. Whether you’re a small-scale fabricator or a large construction enterprise, our solutions are designed to elevate your production capabilities and drive project success.

Main parameters of the machine

floor deckfloor deck

Size of main part
about 15000 х 1850 х 1500 mm
Weight of main part
about 15.5 t
Processing material
galvanized coils yield strength till 550 Mpa
Material thickness
0.8-1.5 mm
Input material width
 1220mm
Effective width after forming
 914mm
Voltage
480 v 60 hz 3 phase or as request
Frame
400 H beam steel welded
Roller fixer
Middle plate (thickness 20mm)
Drive mode
2 inches double chain with chain tensors(gearbox type optional)
Material of rollers
 Gcr15 quenching treat HRC58-60
Material of shafts
 45# steel precision-machined
Diameter of shafts
 φ 95 mm
Number of rollers
 about 28 rollers
Drive motor power
18.5 kw x 2 sets
Forming speed
 0-15 m per minute

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