High-Efficiency Trapezoid and Corrugated Double Layer Roofing Sheet Maker: Fully Automatic Metal Roof Solution

Work flow of double layer roof sheet machine:

https://www.youtube.com/watch?v=IjDiET-LOiA

Introduction of double layer roof sheet machine

As a specialized forming equipment for the continuous production of double layer composite color steel tiles, the double layer color steel tile equipment has significant structural advantages in applications such as building roofs and wall enclosures. Its core function is to accurately composite two layers of color-coated steel plates with the intermediate insulation core material through a series of coherent and coordinated mechanical processing procedures, ultimately forming double layer color steel tile products with multiple properties such as thermal insulation, heat insulation, and load-bearing capacity. This integrated production process from raw materials to finished products itself embodies structural efficiency.

In terms of equipment composition, the double layer color steel tile equipment is a highly integrated structural production line, consisting of key components such as an uncoiler, main forming machine, shearing device, hydraulic station, material receiving rack, and electrical control system, which are organically combined.

When the steel plate enters from the feed inlet, each component operates in coordination according to a structural process: the main forming unit gradually rolls the pre-formed color steel plate into the final contour according to the preset tile shape standards through multiple groups of continuously arranged rollers, ensuring that the upper and lower tile shapes are perfectly matched structurally;

the high-precision hydraulic shearing machine equipped in the shearing device automatically cuts the continuously formed double layer color steel tiles according to the set length, ensuring the flatness of the cut and the accuracy of dimensions structurally; and the control system using PLC combined with a touch screen constructs a structured control system from the operational level, which can set production parameters in real-time and realize full-process automated production, making the connection of each link more structurally stable.

In the structural design of the equipment itself, the double layer color steel tile equipment adopts a medium plate structure, which is a structural optimization scheme for operational stability. Specifically, the medium plate structure refers to the equipment’s body frame and forming mechanism support part, which are formed into a stable structure by integrally welding or assembling high-strength steel plates with moderate thickness.

This structural design can significantly enhance the rigidity and anti-deformation ability of the main body of the equipment, fundamentally offsetting the vibration and stress generated during production due to material transportation, roll pressing, or die stamping, avoiding body shaking or component displacement, thereby ensuring the positioning accuracy of raw materials in the forming process at the structural level, reducing quality problems such as tile size deviation and surface scratches caused by unstable equipment operation, and keeping the entire machine running structurally smoothly in the continuous production state.

The double layer trapezoidal color steel tile equipment shows stronger competitiveness in the market, and its structural advantages are particularly prominent. It has achieved a comprehensive structural upgrade over traditional single-layer equipment: one piece of equipment can replace the work of multiple single-layer equipment. The compact structural design greatly improves the utilization rate of factory space, which can save costs for enterprises from the operational structure, whether it is to free up layout space for other production lines or reduce the area of factory rental. At the same time, the structural flexibility of the equipment is significant.

By adjusting structural elements such as roll parameters and plate thickness, it can produce double layer trapezoidal tiles with different wave heights and specifications, which can not only meet the roof construction needs of basic scenarios such as ordinary factories and warehouses but also adapt to scenarios with higher requirements for thermal insulation and load-bearing such as agricultural greenhouses and temporary office areas.

This structural versatility allows customers to “choose on demand” only through products produced by this kind of equipment without looking for multiple suppliers for different needs, simplifying the process from the procurement structure, and also enabling the enterprise’s products to form structural differentiated competitiveness in the market, attracting more diverse customer groups, and further expanding the structural boundary of the business.

Finished product display

The main parameters of the machine

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