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 Innovative Design and Efficiency Enhancement of New-Generation Sigma/M Purlin Roll Forming Equipment

Work flow of  M Purlin Roll Forming Equipment

Uncoiling—guiding—feeding&flatting—forming—punching&cutting—product receiving

https://www.youtube.com/watch?v=m49_kBTjBa8

Introduction of  M Purlin Roll Forming Equipment

M purlin

Known as M purlin forming machines, these devices produce M purlins through roll forming that boast excellent bending and compression resistance, along with high straightness. Featuring fully automated fixed-length cutting, automatic punching, and a high level of automation, they offer convenient installation. The end products serve as main load-bearing structures in large and medium-sized industrial and civil buildings, such as roof load-bearing systems and wall supports in factories, warehouses, locomotive depots, aircraft hangars, exhibition halls, theaters, stadiums, and market greenhouses.

The sectioned or block installation method for M purlin units allows most welding and splicing work to be conducted on the ground, which helps improve project quality and saves a significant amount of assembly scaffolding. Since the division of units takes into account the capacity of on-site lifting equipment, existing site machinery can be fully utilized, reducing rental costs for lifting equipment and the transportation fees of M purlin machines, thus contributing to cost reduction.

This installation method is applicable when the divided units have sufficient rigidity and their own geometric invariance; otherwise, temporary reinforcement measures should be adopted. The construction process involves the proper division of sections/blocks and the handling during their hoisting.

M purlin equipment is a single-coil forming unit with a set of rolls capable of producing M purlins in various specifications. It mainly consists of a passive feeding frame, leveling device, punching device, post-forming cutting device, hydraulic station, and computer control system.

M purlins rolled by M purlin machines exhibit good tensile, bending, and compression performance, along with high straightness.

They come with features like fully automated fixed-length cutting, automatic punching, high automation, easy installation, and user-friendly operation thanks to the adoption of automatic flying saw punching.

These products can be used as main load-bearing structures in large and medium-sized industrial and civil buildings, including roof load-bearing systems and wall supports in factories, warehouses, locomotive depots, aircraft hangars, exhibition halls, theaters, stadiums, and market greenhouses.

Cold-formed steel, made from cold-rolled steel plates or strips, is a key material for lightweight steel structures. M purlin machines enable the production of thin-walled products, simplifying the manufacturing process and boosting production efficiency.

They can fabricate various profiles with uniform wall thickness and complex cross-sections that are difficult to produce using conventional hot-rolling methods, as well as cold-formed steel of different materials.

M purlins rolled by M purlin units offer excellent tensile, bending, and compression performance, high straightness, fully automated fixed-length cutting, automatic punching, high automation, and easy installation. They serve as main load-bearing structures in large and medium-sized industrial and civil buildings, such as roof load-bearing systems and wall supports in factories, warehouses, locomotive depots, aircraft hangars, exhibition halls, theaters, stadiums, and market greenhouses.

For M purlin units, the fabrication and inspection of welded spherical joints involve two processing methods for welded spheres: hot rolling and cold rolling, with hot-rolled spheres

Finished product display

 

The main parameters of the machine

Formed Material
GI
Thickness:1.5-3 mm  (standard)
Main body
Roller station
18 rows (As your requirement)
 Diameter of shaft
80 mm solid shaft
Material of rollers
45# steel, hard chrome plated on the surface
Machine body frame
400 H steel
Drive
Gear and chains transmission
Dimension(L*W*H)
7500*1500*1500(customize)
Weight
7.5T
4.Cutter
Automatic
cr12mov material, no scratches, no deformation
5.Power
Motor Power
11KW*2 sets,Siemens brand
Hydraulic system power
7.5 KW
6.Voltage
380V 50Hz 3Phase
As your requirement
7.Control system
Electric Box
Customized(famous brand)
Language
English(Support multiple languages)
PLC
Automatic production of the whole machine. Can set batch, length, quantity, etc.
8.Forming Speed
25 m/min
The speed depends on the shape of the tile and the thickness of the material.

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