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High Quality Metal Steel Wall Bead Corner Wall Angle Roll Forming Machine

In the field of metal cold bending processing, angle steel is the core basic profile of industries such as construction, power, and transportation. Its forming accuracy and processing efficiency directly determine the quality of downstream engineering and industrial competitiveness. The new generation of High Quality Metal Steel Wall Bead Corner Wall Angle Roll Forming Machine, based on 20 years of technological accumulation and driven by intelligent innovation, integrates efficient roll forming technology, precise CNC technology, and full cycle service system, breaks through traditional processing bottlenecks, and provides integrated forming solutions that save time, effort, and materials for various metal processing enterprises, becoming the core equipment force to promote industrial upgrading.

Product Attributes :

1.Formed Material
GI
Thickness:0.2-0.3mm
2.Decoiler
Hydraulic automatic decoiler
Manual decoiler(will give you as free)
3.Punching device
Punching type
High speed rotary punching
4.Main body
Roller station
12 rows(As your requirement)
 Diameter of shaft
50mm solid shaft
Material of rollers
45# steel, hard chrome plated on the surface
Machine body frame
Metal steel welded
Drive
Gearbox transmission
Dimension(L*W*H)
5500*800*1200(customize)
Weight
About 3T
5.Cutter
Automatic
cr12mov material, no scratches, no deformation
6.Power
Motor Power
7.5KW
Hydraulic system power
5.5KW
7.Voltage
380V 50Hz 3Phase
As your requirement
8.Control system
Electric Box
Customized(famous brand)
Language
English(Support multiple languages)
PLC
Automatic production of the whole machine. Can set batch, length, quantity, etc.
9.Forming Speed
70m/min(customized)
Speed is adjustable according to customer’s request

Core advantages:

Advantage 1: Deeply cultivating technology, building a solid foundation of quality, durable and worry free

Based on years of deep experience in the field of cold bending forming, we are supported by a professional R&D team and guaranteed by large-scale production. We integrate multiple core patented technologies into every detail of the equipment, creating industry benchmark angle steel forming equipment. The core components of the equipment are selected from high-strength alloy materials and carefully quenched through special heat treatment processes. The roller pressing shaft diameter is solid and stable, and the pressing wheel is wear-resistant and wear-resistant. It can achieve continuous production without deformation for 100000 meters, and the comprehensive service life is increased by more than 40% compared to the industry average level. It significantly reduces the frequency of maintenance and downtime losses in the later stage, allowing the equipment to operate stably for a long time and safeguarding the continuous production of enterprises.


Advantage 2: Efficient acceleration, doubled production capacity upgrade, and more efficient saving of personnel

Compared to the cumbersome process of traditional angle steel processing equipment, the new generation of angle steel forming machines has achieved a leap in efficiency through technological innovation, making doubling production capacity no longer a challenge. The equipment adopts a multi pass progressive rolling forming process, with a forming speed of 10-15 meters per minute and a punching speed of 50-80 times per minute. The production efficiency is more than three times higher than traditional equipment, completely breaking the bottleneck of inefficient processing. A single device can replace 3-5 manual workers, and normal production only requires one person to be responsible for receiving materials, greatly reducing labor input. This can save considerable labor costs for enterprises every year and reduce labor management costs.

Advantage 3: Precise molding, no need for correction in finished products, making it easier to meet standards

Accuracy determines quality, details showcase strength. The new generation angle steel forming machine optimizes the roller arrangement design and is equipped with an intelligent leveling system to strictly control the forming accuracy within ± 0.1mm, angle error ≤ 0.5 °, hole position accuracy error not exceeding ± 5mm, and forming accuracy far exceeding industry standards. The processed finished angle steel plate has a straight shape, no waves on the edges, and a smooth and flat surface, without the need for additional processes such as polishing and correction. It can directly adapt to strict construction standards such as 500kV power towers, large steel structure buildings, and high-speed rail fences, greatly reducing process losses, improving product qualification rates, and helping enterprises build a reputation for high-quality products.

Advantage 4: Save materials and energy, reduce costs directly to the core, and achieve more substantial profits

In the current era where cost reduction and efficiency improvement have become the core needs of enterprises, the new generation of angle steel forming machines is focusing on two dimensions: materials and energy consumption, to compress costs and enhance profitability for enterprises. In terms of material utilization, the equipment adopts optimized discharge design and shear free function, controlling the tail material at the end of the angle steel within 350mm, increasing the material utilization rate to over 95%, effectively reducing steel waste, and long-term use can save considerable raw material costs; In terms of energy consumption control, a lightweight rolling structure design is adopted, which reduces energy consumption by 15% compared to traditional equipment and meets the national first level energy efficiency standard, achieving green and energy-saving production. This not only meets the requirements of environmental protection policies, but also further reduces the production energy consumption expenses of enterprises, achieving both economic and environmental benefits.

Advantage 5: Global adaptation+customized services, covering diverse needs with greater flexibility

Based on the diversified processing needs of the industry, our equipment creates a full specification and multifunctional product matrix, which can adapt to the processing of 30mm-300mm angle steel and support the processing of various materials such as carbon steel, stainless steel, galvanized sheet, etc. with a thickness of 1.5mm-12mm. It can not only complete the conventional 90 ° angle steel forming, but also realize the processing of various shapes such as R angle and square mold. It can also complete complex processes such as internal bending, external bending, and arc bending of angle steel by changing molds, and is suitable for multiple fields such as steel structure construction, power towers, photovoltaic brackets, shelves and containers, mechanical manufacturing, etc.

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