With the rapid development of prefabricated buildings and light steel structure buildings, light steel keel grouted walls, as a new type of wall technology that combines the strength of concrete buildings with the advantages of steel structure buildings, are receiving increasing attention. As the core supporting component of this wall system, the forming accuracy and hole placement precision of the grouted keel directly determine the overall quality and construction efficiency of the wall. The high-pressure grouted keel roll forming machine (with online punching) has emerged to meet this need, providing a one-stop intelligent keel manufacturing solution for the light steel construction industry with its superior performance of full automation, high precision, and high efficiency.
Product Overview：
The High-Pressure Grouting Keel Roll Forming Machine is a fully automatic cold-bending forming equipment specifically developed for light steel keel grouting wall systems. Using steel strip as raw material, the equipment produces grouting-specific keel profiles for light steel villas, prefabricated houses, and frame structure infill partitions through a multi-pass continuous cold-bending and rolling process.
The entire production line is highly integrated, typically consisting of a hydraulic automatic uncoiler, feeding and leveling device, online punching system, multi-pass cold-bending forming main unit, hydraulic cutting device, PLC intelligent control system, and automatic discharge platform. The entire line achieves fully automated continuous production from steel coil feeding to finished keel output, requiring no manual intervention.
The equipment can process galvanized steel coils, aluminum-zinc coated steel coils, and other materials with a thickness typically ranging from 0.5–1.2 mm. The forming speed can reach 0–20 meters per minute, several times more efficient than traditional production methods.
Wide Range of Applications：
The grouting keel profiles produced by this equipment are widely used in the following construction scenarios:
Light Steel Villas and Prefabricated Houses: As the core supporting keel of light steel house walls, they are formed by grouting polystyrene particles, cement, and steel mesh, combining the strength of concrete buildings with the earthquake and wind resistance advantages of steel structures.
• Frame Structure Infill Partition Walls:
Suitable for infill partition walls in frame structures and frame-shear wall structures.
• Industrial Plant Firewalls:
Used as fire-resistant partition systems in factory buildings.
• Cold Storage Insulated Partition Walls:
Suitable for interior partition wall systems in insulated buildings such as cold storage facilities.
• Interior Design and Sound Insulation Systems:
Combined with gypsum board, calcium plastic board, sound-absorbing panels, etc., to achieve both interior design and sound insulation functions.
Pattern diagram：
Product Attributes :
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1.Formed Material
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PPGI,GI,AI
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Thickness:0.5-1.2mm
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2.Decoiler
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Hydraulic automatic decoiler
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Manual decoiler(will give you as free）
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3.Main body
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Roller station
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16 rows(As your requirement)
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Diameter of shaft
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50mm solid shaft
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Material of rollers
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45# steel, hard chrome plated on the surface
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Machine body frame
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Metal steel welded
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Drive
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Gear transmission
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Dimension(L*W*H)
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5500*800*1200(customize)
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Weight
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About 4.5T
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4.Cutter
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Automatic
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cr12mov material, no scratches, no deformation
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5.Power
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Motor Power
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7.5KW*2 sets
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Hydraulic system power
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5.5KW
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6.Voltage
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380V 50Hz 3Phase
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As your requirement
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7.Control system
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Electric Box
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Customized(famous brand)
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Language
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English(Support multiple languages)
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PLC
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Automatic production of the whole machine. Can set batch, length, quantity, etc.
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8.Forming Speed
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0-20m/min
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The speed depends on the shape of the tile and the thickness of the material.
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Machine photo:
Conclusion：
The high-pressure grouting keel roll forming machine (with online punching) provides a one-stop keel intelligent manufacturing solution for the light steel grouting wall industry, with the core advantages of online punching integration, high-precision forming, fully automated control, and all-weather stable operation. Whether it is the standardized production of light steel villas or the large-scale supply of frame structure filled partition walls, this equipment can help customers seize the opportunity in the wave of prefabricated construction with higher efficiency, better quality, and lower cost.
Welcome to contact for more product details and customized solutions!
