The Heavy-Duty C Purlin Roll Forming Machine is a high-end cold bending equipment specially developed for heavy-duty production scenarios of steel structures. Its core is used to automatically process steel strips (galvanized sheets, carbon steel, stainless steel, etc.) through the entire process of unwinding, leveling, punching, forming, cutting, etc., to produce high-precision and high bearing capacity C-shaped steel components. It is widely suitable for the production of load-bearing and support components in industrial plants, warehousing and logistics, photovoltaic power stations, transportation facilities and other fields.
In the field of architectural structures：
• Purlins and wall beams: widely used in roof and wall support systems for steel structure factories, warehouses, exhibition halls, sports venues, and other buildings.
• Lightweight roof truss and bracket: can be combined to form a roof truss structure with light weight and strong bearing capacity, reducing foundation load.
• Photovoltaic bracket: used as a support beam or main beam in solar power plants, it has good resistance to wind and snow loads and is easy to install quickly.
• Light steel keel: used as a skeleton for partition walls and ceilings in indoor decoration (specifications such as C75-C100), it has the advantages of fire resistance, moisture resistance, and no deformation, and is suitable for humid environments such as bathrooms and kitchens.
Pattern diagram:
Product Attributes :
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1.Formed Material
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PPGI,GI,AI
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Thickness:1.5-3mm
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2.Decoiler
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Hydraulic automatic decoiler
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Manual decoiler(will give you as free）
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3.Main body
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Roller station
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12 rows(As your requirement)
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Diameter of shaft
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80mm solid shaft
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Material of rollers
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Gcr 15 with quenched teeatment
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Machine body frame
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Metal steel welded
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Drive
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Chain transmission
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Dimension(L*W*H)
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9500*800*1200(customize)
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Weight
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About 7T
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4.Cutter
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Automatic
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cr12mov material, no scratches, no deformation
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5.Power
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Motor Power
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15KW
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Hydraulic system power
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5.5KW
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6.Voltage
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380V 50Hz 3Phase
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As your requirement
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7.Control system
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Electric Box
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Customized(famous brand)
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Language
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English(Support multiple languages)
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PLC
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Automatic production of the whole machine. Can set batch, length, quantity, etc.
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18.Forming Speed
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60-70m/min(customized)
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The speed depends on the shape of the tile and the thickness of the material.
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Core Features：
1. Hardcore structure, worry free heavy load:
The body is made of Q345B high-strength steel and welded together. After annealing and aging treatment to eliminate welding stress, the rigidity of the frame is increased by 40% compared to traditional equipment. Combined with a 350H steel frame and a 5-ton body weight, it can resist the deformation impact of multiple roller presses, suppress high-speed feeding resonance, and maintain stable long-term continuous heavy load operation.
2. Precision molding, controllable quality:
equipped with PLC intelligent control system, high-precision laser calibration system and fully digital computer detection system, real-time monitoring of molding parameters, strictly controlling molding errors within ± 0.1mm, and repeated positioning accuracy of ± 0.05mm, far exceeding industry standards. The finished product can be directly installed without secondary processing.
3. Intelligent and efficient, energy-saving and consumption reducing:
integrating six modules including unwinding, leveling, punching, forming, cutting and stacking, the entire process is automated and continuous, with a forming speed of 8-30 meters/minute and a maximum daily production capacity of 15 tons. The efficiency is 300% higher than traditional equipment, and one person can complete the monitoring operation, greatly reducing manual input.
4. Flexible adaptation and strong customization:
The modular design supports the production of C-shaped steel with a width of 80-400mm and a thickness of 1.5-6mm. It can quickly switch between C-shaped, Z-shaped, U-shaped, and irregular sections, reducing the changeover time from 2 hours to 15 minutes and saving over 500000 yuan in annual downtime costs.
5. Full process escort, worry free service:
Build a one-stop service system of “selection installation debugging training maintenance”, with a professional team providing customized selection solutions, engineers on-site installation and debugging, and operation training to ensure rapid production.
