Good Quality Double Layer Metal Trapezoidal Roll Forming Machine

Under the wave of industrialization and standardization in steel structure construction, roof tile forming equipment has undergone iterative upgrades. The Good Quality Double Layer Metal Trapezoidal Roll Forming Machine, as a new generation of efficient cold bending forming equipment, breaks the production capacity limitations and space bottlenecks of traditional single-layer equipment. With the core advantages of one machine for dual use, precise forming, stability and durability, it has become the preferred production equipment for building materials processing enterprises and steel structure engineering parties, fully adapting to the trapezoidal tile forming needs of various building roofs and walls.

Pattern diagram:

Application scenario: Covering all types of buildings and adapting to diverse engineering needs：

The finished tiles produced by the double-layer trapezoidal roof tile equipment have practicality, aesthetics, and economy, and are widely used in industrial, commercial, civil, and special building fields. They have become the core building materials for steel structure roofs and wall enclosures. The specific scenarios are as follows:

• Industrial building scene

This is the most core application area of the equipment, suitable for various steel structure factories, production workshops, warehousing and logistics centers, and industrial park buildings. Trapezoidal tiles have high compressive strength and smooth drainage. When combined with anti-corrosion coatings, they can resist industrial dust, acid and alkali corrosion. They can be used as roof load-bearing tiles and wall enclosure tiles, meeting the needs of large-span, fast construction, and long service life in industrial buildings.

• Commercial public building scenes

Suitable for roof and exterior wall decoration of public buildings such as large shopping malls, sports centers, exhibition halls, stations, airports, etc. The finished tile has a neat appearance and atmospheric texture, and can be customized in multiple colors to balance aesthetics and functionality. It also has sound insulation, heat insulation, and fire resistance, and is suitable for the construction standards of large capacity and high safety in public buildings.

• Civil building scenes

Widely used in rural self built houses, villas, light steel residences, resettlement houses and other civil buildings, lightweight trapezoidal tiles reduce the structural load of buildings, are easy to install, cost-effective, and have excellent waterproof and thermal insulation effects. They can be used as sloping roof tiles or flat roof insulation layers, improving the comfort of residential buildings.

Product Attributes :

Core features: high efficiency, precision, energy saving, comprehensively enhancing production value：

1. One machine for dual use, doubling production capacity and maximizing space utilization

Compared to two independent single-layer tile presses, the double-layer trapezoidal roof tile equipment adopts a compact integrated design, occupying only about one-third of the area of two single-layer devices, greatly saving factory space, especially suitable for processing workshops and construction sites with limited space. The upper and lower forming systems of the equipment can operate independently and synchronously, producing two types of trapezoidal tiles with a single feed. The production efficiency is increased by more than 50% compared to single-layer equipment, and the daily production capacity can easily meet the bulk supply needs of large-scale projects, while reducing equipment procurement, installation, and operation and maintenance costs. The cost-effectiveness far exceeds traditional models.

2. CNC precision molding, regular tile shape, strong waterproof and pressure resistance

The equipment is equipped with a PLC programmable control system and servo motor drive, coupled with a color touch screen human-machine interface, which can accurately set parameters such as tile height, wave distance, length, etc. The forming size error is ≤± 0.5mm, ensuring that the trapezoidal tile has uniform peaks and valleys, a flat surface without scratches or wrinkles. The roller is made of Cr12MoV alloy steel material, which has undergone vacuum quenching and hard chrome plating treatment. It has high hardness, strong wear resistance, and long-term operation without deformation, ensuring that the finished tile is tightly interlocked and structurally stable. It not only has excellent compressive and wind resistance performance, but also eliminates the hidden dangers of roof water seepage and leakage from the source, and improves the service life of building roofs.

3. Stable and durable operation, compatible with multiple materials, energy-saving and consumption reducing

The equipment rack is welded with thickened steel plates and undergoes aging treatment to eliminate internal stress. It operates with low vibration and full rigidity, and can support 24-hour continuous operation with extremely low failure rate. Suitable for various metal coils with a thickness of 0.3-1.2mm, taking into account different anti-corrosion and load-bearing requirements; Adopting an independent power control design, it avoids the energy consumption of another layer idling during single-layer operation, reducing energy consumption by more than 20% compared to two single-layer devices. The production process is waste free and noise free, meeting green production standards.

4. Convenient operation, fast changeover, and reduced labor costs

The fully automated operating system is easy to operate, requiring only 1-2 operators to complete the entire process of control. With a touch screen, the tile specifications can be switched with just one click, reducing the changeover time to less than 10 minutes. There is no need to disassemble molds or adjust complex components, perfectly adapting to the production mode of multiple varieties and small batches of orders, greatly reducing manual labor intensity and operational error rate.