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C Z purlin interchangeable roll forming machine

Here is the working video of this machine for everyone to watch:

Product Attributes :

1.Formed Material
GI
Thickness:1.5-3 mm  (standard)
2.Decoiler
3 Tons Hydraulic automatic decoiler
3 Tons Manual decoiler(will give you as free)
3.Main body
Roller station
18 rows (As your requirement)
 Diameter of shaft
80 mm solid shaft
Material of rollers
45# steel, hard chrome plated on the surface
Machine body frame
400 H steel
Drive
Gear and chains transmission
Dimension(L*W*H)
15000*1800*1600(customize)
Weight
15T
4.Cutter
Automatic
cr12mov material, no scratches, no deformation
5.Power
Motor Power
11KW*2 sets,Siemens brand
Hydraulic system power
15 KW
6.Voltage
380V 50Hz 3Phase
As your requirement
7.Control system
Electric Box
Customized(famous brand)
Language
English(Support multiple languages)
PLC
Automatic production of the whole machine. Can set batch, length, quantity, etc.
8.Forming Speed
25 m/min
The speed depends on the shape of the tile and the thickness of the material.

In the booming construction and industrial sectors, the demand for C-shaped and Z-shaped steels is increasing. As an advanced equipment integrating efficiency, accuracy and intelligence, CZ steel all-in-one machine is quickly becoming the first choice of many enterprises, bringing a new change to profile processing. With its unmatched efficient production capacity, precise forming quality, intelligent and convenient operation, and wide range of applications, CZ steel all-in-one machine is the best choice for profile processing in the construction and industrial fields. Choosing CZ steel all-in-one machine is to choose efficiency, precision and quality, inject strong impetus into the development of enterprises, help them stand out in the fierce market competition, and create greater value.

Efficient production and greatly increase production capacity

1.Quick Changeover Technology:
Some advanced CZ steel all-in-one machines, such as Nantong Huaheng’s servo CZ all-in-one machine, have amazing rapid changeover capabilities. Its main forming unit is equipped with 13 sets of CZ interchangeable modules, allowing operators to switch between C-shaped and Z-shaped steel production specifications in just a few minutes with the touch of a motorized button. This technological innovation completely breaks the bottleneck of time-consuming traditional equipment remodeling, greatly shortens equipment downtime, and enables enterprises to respond to diverse order needs in a short period of time and achieve continuous and efficient production of products of different specifications.
2.High-Speed Forming Capabilities:
Building on a solid foundation of equipment operational stability, the CZ Steel All-in-One Machine exhibits exceptional high-speed forming performance. With an average production speed of 25 to 40 meters per minute, the production efficiency is a qualitative leap compared to conventional profile processing equipment. In addition, the equipment can also automatically and intelligently adjust the production speed according to the thickness of the steel being processed. When facing thicker steel, the speed is automatically reduced to ensure that the steel is fully formed and the product quality is guaranteed; When processing thinner steel, the production speed is accelerated, further tapping the potential of production capacity, achieving a perfect balance between production efficiency and product quality, and meeting the urgent needs of production enterprises of different sizes.
3.Continuous production mode:
From raw material feeding and leveling to forming and shearing, CZ steel all-in-one machine realizes continuous automated production of the whole process. This continuous production mode completely abandons the time waste caused by process interruptions in traditional production methods, reduces manual intervention, and effectively reduces the negative impact of human factors on production efficiency. At the same time, the continuous production process effectively ensures the stability of product quality, avoids product quality fluctuations that may be caused by multiple start-stop equipment, and enables enterprises to produce high-quality CZ steel products in large quantities in a short period of time, significantly enhancing market competitiveness.

Precise molding, strict quality assurance

1.High-precision mold and processing technology:
The forming mold of CZ Steel All-in-One Machine is carefully manufactured using advanced CNC machining technology, and the dimensional accuracy of the mold cavity can reach the micron level. During the production process, the steel can be accurately pressed into the shape required by the design under the precise action of high-precision molds, ensuring that the cross-sectional size error of the profile is extremely small. The rolls and spindles of the equipment are made of high-quality materials, and have been treated with strict heat treatment, polishing and electroplating. This not only greatly improves the hardness and wear resistance of the rolls and spindles, effectively extends the service life of the equipment, but also ensures that the steel can be stably processed in the harsh production environment of high speed and high pressure, so as to produce CZ steel products with accurate dimensions and regular appearance, which fully meet the strict standards of high-quality construction and industrial projects.
2.Automated Quality Monitoring and Adjustment:
Hyundai CZ steel all-in-one machines are equipped with advanced automated quality monitoring systems, enabling real-time online monitoring of key indicators such as product size, shape, and surface quality during the production process. With sensors installed in key parts of the equipment, the system can quickly collect production data and transmit it to the control system for further analysis and processing. Once the slightest deviation in product quality is found, the control system can immediately and automatically adjust the operating parameters of the equipment, such as rolling pressure, bending angle, etc., to correct problems in the production process in time and ensure that the product quality is always stable and maintained at a high standard level. This automated quality monitoring and adjustment mechanism greatly reduces the defective product rate, improves product consistency and stability, reduces production costs for enterprises, and enhances product reputation.

Intelligent operation, significantly reducing costs

1.Intelligent control system:
The intelligent control system with PLC as the core makes the operation of CZ steel all-in-one machine simple and convenient. Operators only need to easily enter the relevant parameters of the product, such as the specifications, length, quantity of profiles, etc., on the touch screen operation interface, and the equipment can automatically and efficiently complete the production task according to the preset program. The intelligent control system also has powerful automatic fault diagnosis and early warning functions, which can monitor the operating status of equipment in real time and in an all-round way. Once the equipment is found to have a hidden fault, the system will immediately issue an alarm, and deeply analyze the cause of the fault through the fault diagnosis program, provide detailed and accurate fault information for maintenance personnel, help them quickly locate and solve problems, avoid long-term downtime and production shutdown caused by equipment failure, and effectively reduce the operating cost of the enterprise.
2.Energy-Saving and Efficient Design:
In terms of energy consumption, CZ Steel All-in-One Machine adopts a series of advanced energy-saving design measures. The drive system of the equipment uses high-efficiency and energy-saving motors, combined with advanced frequency conversion speed regulation technology, which can automatically and accurately adjust the motor speed according to the actual operating load of the equipment, avoid energy waste when the motor runs at low load, and achieve energy-saving and efficient operation. The equipment has also been optimized in terms of hydraulic system and lubrication system, which effectively reduces the energy loss of the system and improves energy utilization efficiency. Through automated production, labor costs are greatly reduced, and precise production control reduces raw material waste, which comprehensively reduces the production cost of enterprises from multiple dimensions and significantly improves the economic benefits of enterprises.

Widely used to meet diverse needs

1.Construction field
(1)Steel Structure House Purlin Construction:
In the construction of steel structure houses, the C-type and Z-shaped purlins produced by CZ Steel All-in-One Machine are ideal for roof and wall purlins due to their outstanding advantages such as light weight, high strength, and easy installation. They can effectively support the envelope of the roof and walls, ensuring the overall stability of the house. Its standardized specifications and good versatility make it easy and fast to select and install in the construction of steel structure houses of different sizes and types, greatly improving construction efficiency.
(2)Structural support for high-rise buildings:
In high-rise buildings, CZ steel can be used to construct some secondary structural support systems, such as the support frame of the stairwell, the structural platform of the equipment floor, etc. These parts have high requirements for material strength and ease of installation, and the profiles produced by CZ steel all-in-one machines can perfectly meet these needs. Its relatively low weight also helps to reduce the overall weight of the building, reduce the cost of foundation works, and improve the economy and safety of the building structure.
(3)Light steel villa construction:
Light steel villas have been favored by more and more consumers in recent years due to their environmental protection, energy saving, and fast construction speed. CZ steel produced by CZ steel all-in-one machine is one of the main structural materials for light steel villas, which is used to construct the main frame of villas. Its good mechanical properties and machinability can fully meet the complex structural design requirements of light steel villas. At the same time, the rapid production speed of the equipment also provides a strong guarantee for the large-scale promotion of light steel villas.
2.Industrial field
(1)Industrial plant construction:
Industrial plants usually require a large space span and strong bearing capacity, and the CZ steel produced by CZ steel all-in-one machine can be used to make important structural components such as roof trusses, crane beams, and wall purlins for workshops. In the construction of large-scale industrial plants, the efficient production and convenient installation of CZ steel can significantly shorten the construction period and reduce construction costs. Its good durability and stability can meet the strict requirements of long-term use in industrial plants and provide reliable space guarantee for industrial production.
(2)Warehousing shelf manufacturing:
With the rapid development of the modern logistics industry, the demand for warehousing shelves is growing. CZ steel produced by CZ steel all-in-one machine is an ideal material for manufacturing storage shelves due to its reasonable cross-sectional shape and high strength. By properly processing and assembling CZ steel, storage shelves of various specifications and load-bearing capacities can be created, catering to the diverse needs of different cargo storage. Its standardized production process also makes the manufacturing of storage shelves more efficient and standardized, improving the quality and versatility of shelves.
(3)Equipment Support Structure:
In industrial production, many large equipment requires a strong support structure to ensure its stable operation. The CZ steel produced by CZ steel all-in-one machine can be customized and processed into various forms of equipment support structures, such as equipment foundation frames, pipeline supports, etc., according to the weight, size and installation requirements of the equipment. These support structures have good load-bearing capacity and stability, can effectively distribute the weight of equipment, protect equipment from vibration and shock, and ensure the safe and stable progress of industrial production.

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