Below is a work flow video for you to watch:
Product Introduction:
In the vast system of the construction industry, keel, as a key material for building structures, is like the skeleton of the human body, undertaking important functions such as support and fixation. Its quality and production efficiency directly affect the quality and progress of the entire construction project. As a professional equipment for producing U Channel keels, the U Channel Roll Forming Machine has become a powerful assistant for many construction enterprises to reduce costs and increase efficiency, thanks to its CNC servo drive system that brings micrometer level machining accuracy, high-speed production capacity of up to 15-20 meters per minute, and wide application range that can adapt to galvanized steel plates with different thicknesses of 0.3-1.2mm. Whether it is the installation of ceiling keels in high-rise office buildings or the construction of partition keels in large commercial complexes, U Channel Roll Forming Machines can provide solid guarantees for the efficient progress of construction projects with stable and reliable performance.
Product Attributes :
1.Formed Material
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GI
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Thickness:0.4-0.8 mm
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2.Decoiler
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Hydraulic automatic decoiler
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Electric double head decoiler
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3.Main body
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Roller station
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14 rows(As your requirement)
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Diameter of shaft
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50 mm solid shaft
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Material of rollers
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45# steel, hard chrome plated on the surface
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Machine body frame
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Metal steel welded
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Drive
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Gearbox transmission
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Dimension(L*W*H)
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5500*800*1200(customize)
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Weight
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About 3 T
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4.Cutter
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Automatic
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cr12mov material, no scratches, no deformation
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5.Power
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Motor Power
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5.5 KW
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Hydraulic system power
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5.5KW
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6.Voltage
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380V 50Hz 3Phase
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As your requirement
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7.Control system
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Electric Box
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Customized(famous brand)
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Language
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English(Support multiple languages)
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PLC
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Automatic production of the whole machine. Can set batch, length, quantity, etc.
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18.Forming Speed
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40m/min(customized)
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Speed is adjustable according to customer’s request
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Precise molding, excellent quality
The U Channel Roll Forming Machine adopts advanced roll forming technology, which can accurately process raw materials into the required U Channel keel shape. The material of its rolling mill is selected from high-quality Cr12MoV, which undergoes heat treatment (58-62 ℃) and is plated with hard chromium and mirror polished after precision machining. This not only ensures the high hardness and wear resistance of the rolling mill, but also makes the surface of the U Channel keel produced smooth and the dimensional accuracy extremely high. Throughout the entire production process, the equipment strictly follows the production quality standards of Taiwan’s cold bending machinery and undergoes comprehensive testing through the company’s internal testing laboratory. Multi functional testing machines such as Rockwell hardness tester, tachometer, roundness measuring instrument, and coating thickness gauge are used to ensure that every U Channel keel meets high-quality requirements, providing solid guarantees for the stability and safety of building structures.
Efficient production, improving production capacity
Time is money, and in construction projects, efficient production speed can significantly shorten the construction period and reduce costs. The U Channel Roll Forming Machine performs well in this regard, with a production speed of up to 120 meters per minute without punching, far ahead of similar products in the market. At the same time, the equipment is equipped with advanced servo drive systems and precision hydraulic components, which can control machining errors within a very small range while producing at high speed, ensuring that the dimensional accuracy of building profiles reaches the top level in the industry. This efficient and precise production mode greatly improves the production efficiency of enterprises, enabling them to seize the opportunity in fierce market competition and undertake more project orders.
One machine for multiple uses, flexible customization
The requirements of construction projects are diverse, and in order to meet the diverse needs of different customers, the U Channel Roll Forming Machine has the powerful function of multi-purpose. Through innovative roller quick change mechanism and modular design, enterprises can complete mold replacement and parameter debugging in just 30 minutes, achieving rapid switching from producing U Channel keels to various common profiles such as C-type, Z-type, and even complex shaped special section profiles. This high degree of flexibility not only reduces the high costs incurred by enterprises in purchasing multiple equipment, but also improves the universality and utilization of production lines, enabling enterprises to respond more flexibly to market changes and meet the personalized needs of different construction projects. Whether it is a large commercial complex, office building, residential, industrial plant and other building types, the U Channel Roll Forming Machine can easily provide suitable keel products for them.
Widely used and indispensable
The U Channel keel produced by the U Channel Roll Forming Machine is widely used in various construction fields. In indoor building decoration, U-shaped partition keels are often used as decorative keels in factories, office buildings, offices, large and medium-sized shopping centers, shopping malls, supermarkets and other places. They can provide stable support for the division and decoration of indoor spaces. In the construction of light steel keel composite walls, U Channel keels are used as the main material for the top and bottom guide beams, and are assembled together with prefabricated components such as vertical columns produced by C-type keel machines to form prefabricated walls. This prefabricated wall has the characteristics of high prefabrication and assembly rates, which is in line with the trend of vigorously developing prefabricated buildings in the country. It is suitable for load-bearing and non load-bearing walls of low rise and multi story buildings, as well as exterior walls and partitions of small high-rise, high-rise, and super high-rise buildings. With the pursuit of green, environmentally friendly, and efficient building methods in the construction industry, the application prospects of U Channel Roll Forming Machines will be even broader.
Professional service, worry free after-sales service
Purchasing equipment is not only about buying the product itself, but also about purchasing comprehensive services. We have a professional technical team, responsible for equipment design, scheme customization, installation, debugging, and after-sales maintenance. No matter if you encounter any technical problems during the use of your device, we can provide 24/7 technical support and engineer services to ensure that your device always operates efficiently and stably. We provide professional service attitude and exquisite technical level to safeguard your production and ensure that you have no worries.
In summary, the U Channel Roll Forming Machine has become an ideal equipment for producing U Channel keels in the construction industry due to its precise forming process, efficient production capacity, flexible multi-purpose characteristics, wide application fields, and perfect after-sales service. If you are looking for a dragon bone machine that can enhance your company’s competitiveness and meet diverse production needs, then Zhongtuo U-shaped dragon bone machine is undoubtedly your best choice. It will inject strong momentum into your construction project and help you create more brilliant achievements in the construction industry. Choosing Zhongtuo U Channel Roll Forming Machine means choosing efficiency, quality, and future!