Here is the working video of this machine for everyone to watch:
Product Attributes :
1.Formed Material
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PPGI,GI,AI
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Thickness:0.3-1.5mm Width:1500mm(customized)
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2.Decoiler
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Hydraulic automatic decoiler
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Manual decoiler(will give you as free)
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3.Main body
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Leveling roller
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11 rollers,up 5 down 6,with one pair of feeding roller
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Diameter of roller
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70mm solid shaft
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Material of rollers
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45# steel with quenched trreatment
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Roller gap adjust type
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Automatic by motor
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Transmission
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By gear
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Dimension(L*W*H)
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13m*1.8m*1.6m(customize)
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Weight
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About 7T
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4.Cutter
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Automatic
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cr12mov material, no scratches, no deformation
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5.Power
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Motor Power
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7.5KW
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Hydraulic system power
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5.5KW
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6.Voltage
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380V 50Hz 3Phase
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As your requirement
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7.Control system
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Electric Box
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Customized(famous brand)
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Language
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English(Support multiple languages)
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PLC
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Automatic production of the whole machine. Can set batch, length, quantity, etc.
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18.Forming Speed
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15-20m/min
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The speed is adjustable
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Metal Cut to Length Machine: an efficient choice for sheet processing
In the world of metalworking, the precise cutting of plates is a critical part of the production process. From the body stamping parts of automobile manufacturing, to the shell molding of home appliances, to the steel structure components of the construction industry, behind every high-precision metal product, it is inseparable from the precisely cut plate as the foundation. Traditional cutting methods have problems such as low efficiency and large errors, making it difficult to meet the dual needs of quality and efficiency in modern manufacturing. As an efficient and accurate plate processing equipment integrating automatic control, precision mechanical transmission and intelligent detection, the cross-cutting line equipment accurately controls the feeding length and shearing angle through the CNC system, and cooperates with the high-speed tool and tension control system, which can control the cutting error of the plate within the millimeter level. In actual production, its continuous operation ability can increase production efficiency by 3-5 times, and is gradually becoming a powerful assistant for many enterprises to improve production efficiency and ensure product quality.
Excellent equipment performance
1.Strong processing capacity:
The metal cut to length machine can process cold-rolled and hot-rolled carbon steel, silicon steel, tinplate, stainless steel and various metal materials after surface coating. It can uncoil, level, and measure metal coils in turn, accurately shear them into flat sheets of the required length, and complete stacking, whether it is metal foil as thin as cicada wings or plates as thick as several millimeters.
2.High-precision cutting:
The equipment adopts an advanced servo motor drive feeding system, with a precise positioning device, the feeding step can be set arbitrarily between 0 – 10 meters, and the shearing machine shears with it to ensure extremely high cutting accuracy. For example, some high-end cross shearing equipment has a shearing length accuracy of within ±0.5mm, a diagonal tolerance of ≤1mm, and a flatness of ≤1mm, providing reliable plate cutting services for industries with strict precision requirements, such as electronics and automobile manufacturing.
3.Efficient and stable operation:
Take the 1650mm cut to length line introduced by Huijin Processing as an example, which is a high-precision and high-efficiency production line with an average daily production capacity of about 300 tons. The punching and shearing bed is welded with high-quality steel, the installation surface is thickened, the structure is solid and firm, and the hidden danger of deformation is eliminated by heat treatment. The main components are made of high-grade castings, which will never deform, which not only ensures the shearing accuracy, but also improves the service life of the tool, and can also effectively eliminate punching and shearing chatter and noise, so as to achieve long-term stable and efficient operation.
Diversified equipment composition and configuration
1.Standard configuration:
usually composed of feeding trolley, uncoiler, leveling machine, feeding mechanism, shearing machine, conveying device, stacking device, etc. The uncoiler realizes automatic coil unwinding, automatic hydraulic expansion and automatic release and stopping; The leveling machine levels the plate to eliminate the defects such as waves and bending of the plate; The feeding mechanism feeds the material precisely, the shearing machine completes the shearing, and the conveying and stacking device realizes the conveying and neat stacking of finished products.
2.Personalized options:
According to the needs of customers and the actual needs of the process and configuration of the production line, loading trolleys, conveyor belts, stackers, etc. can be selected. Some enterprises can also configure slitting machines to slice the sheet material into the required width and then cut and stack it to meet different production process requirements.
Significant product advantages
1.Improved Production Efficiency:
For businesses that use a large number of different specifications of sheets, cut to length machine can significantly increase output. Its automated operation process, from uncoiling to stacking, reduces manual intervention, significantly shortens processing time, and improves production efficiency. Compared with traditional manual cutting or simple equipment processing, the efficiency is improved several times or even dozens of times.
2.Cost reduction:
On the one hand, the efficient operation of equipment reduces labor costs and time costs; On the other hand, precise cutting reduces material waste. For example, in some transformer core manufacturers, the use of silicon steel sheet automatic CNC cut to length line, the cutting power adopts imported servo control technology, which has high speed, low noise and long life, which reduces production costs while ensuring product quality.
3.Ensure product quality:
The sheet material produced by the cut to length machine is flat and without scratches, with high cutting dimensional accuracy and small burrs. The mold is made of imported alloy steel, which has the characteristics of small shear burrs, long mold life, and low maintenance, which can provide high-quality plate raw materials for the subsequent processing process and ensure the quality of the final product.
Wide range of applications
1.Electronics industry:
In the production of the shell and internal components of electronic products such as mobile phones and computers, it is necessary to cut thin stainless steel plates, aluminum plates, etc. with high precision, and the cut to length machine can meet its strict requirements for accuracy and surface quality.
2.Automotive manufacturing:
The production of automotive bodies, chassis, and other components requires a large number of sheet metal of different specifications. Cross slitting equipment can process coils into sheet materials that meet size requirements, providing basic materials for stamping, welding and other processes of auto parts.
3.Electrical equipment manufacturing:
The core production of electrical equipment such as transformers and motors requires precise cutting of silicon steel sheets. The automatic CNC cross-cutting line of silicon steel sheet can complete the automatic production of laminated all-direct seam iron chip type, which meets the special needs of the electrical equipment manufacturing industry for core processing.
4.Construction industry:
In the production of building decoration materials, such as the processing of color steel plates and galvanized sheets, cross-cutting wire equipment can cut large coils of materials to suitable sizes for the installation of walls and roofs.
If you are looking for a equipment that can improve plate processing efficiency, ensure product quality, and reduce production costs, Zhongtuo cross-cutting equipment is undoubtedly your best choice. We have a professional technical team that can provide you with personalized equipment selection and solutions according to your specific needs, and provide perfect after-sales service for you to have no worries. We look forward to working with you to create a better future.