Floor Decking Tile Press Roll Forming Machine
1. Hydraulic Un-coiler
Width of raw material: 1250mm
Max Capacity: 10000kgs
Max out diameter of coil: 1800mm
Inner diameter of coil: 500-600mm
Hydraulic feed and brake
2. Shearing Device
Shearing way: Manual
The material of blade: Cr12 with Heat treatment HRC60-62
3. Main Forming System
Feeding width: 1219mm
Product width: 1000mm
Height of waves: 50mm
Thickness of sheet: 0.8-1.2mm
Material: GI sheet coil
Roller stations: 30 rows
Material of Roller: Cr12
Surface of Roller: Hard Chrome plating and High-frequency treatment
Diameter of main shaft: 90mm C45steel, modulation
Thickness of Shell frame: 30mm
Main Bearings: 60311
Power of main motor: 11kw, with speed reducer.
Forming Speed: 3-12m
4. Cutting device
Oil pump station 1set
Motor power of Oil pump station: 5.5kw
Forced air cooling device available
Cutting mould: 1set
Material of blade: CR12 with heat treatment HRC60-62
Pressure of cutting: 20 tons.
5. Run-out Table
Frame: 8# steel groove welded
Quantity: 4 pcs
6. Electrical System
PLC and HMI touch Screen (Taiwan Delta or Siemens)
Automatic length measurement
Automatic quantity measurement
Length measurement: Rotary Encoder
Over current protection for control system, aviation plugs
Cutting off type: Paused to cut, moving automatically after cutting.
Power: 380V 60Hz
|Advantage of our deck floor roll forming machine
|Low failure rate
|Low energy consumption
|Trouble free after sales service
Floor Decking Cold Steel Forming Machinery
Floor deck are widely used in building: the steel-structured large scale warehouses, plants, supermarkets, shopping
malls, trade markets, stadiums, holiday villages, sanatoriums, hotels, villas, residences, and different kinds of green
houses. What’s more, equipment can be designed and manufactured as customers’ requests.
2.Components of Metal Floor Deck Sheet Roll Forming Machine
||Main forming machine
||PLC control system
||Hydraulic pump station
Production Process of Floor Decking Plate Sheet Roll Forming Machines:
Uncoiling→Feeding material into machine→Roll forming→Measuring length→ Auto cutting→ Products receiving
1.One 40ft container for loading one set machine with manual decoiler;
2.The whole Wiped Anti Rust Oil, PLC controller covered by foam film;
3.Spare parts and some small parts packed in plastic tooling box;
4.All Components Fixed by steel wire with Container.
Metal Steel Floor Decking Roll Forming Machine
1.Metal Steel Floor Decking Roll Forming Machine Main Components
Decoiler ————————————————– 1 Unit
Feeding guide —————————————— 1 Unit
Main roll forming machine ————————— 1 Unit
Hydraulic cutting device —————————— 1 Unit
Hydraulic Station ————————————— 1 Unit
PLC computer control ——————————– 1 Unit
Output table ———————————————- 1 Unit
2.Metal Steel Floor Decking Roll Forming Machine Technological process
Uncoiler-Feeding-Leveling-hydraulic punching-Hydraulic cutting-Roll forming-Output table
3. Technical parameter
|Material of coil
||5 tons manual
||45# steel, Electroplating 0.02-0.05mm
|Material of shaft
|Maim Motor Power
|Hydraulic cutting Power
||Material Of Cutting
|Electrical control system
||380V, 50HZ,3 phase
|Way Of Drive
||1.5inch single chain
1)Q:Can you make machine according to my design?
A:Yes, we have experienced technical team to work out the suitable design for you and confirm with you until you agree.
2) Q: Will you deliver the right goods as ordered? How can I trust you?
A: Yes, we will. The core of our company culture is honesty and credit.
3)Q:What payment terms you accept?
A:Commonly is TT, 30% deposit and 70% before shipment, and sometimes we can consider more for you as per your request.
4) Q:What is the warranty for our machine?
A:We have one year guarantee, and provide whole life’s technical support.
This roll forming machine can rollform metal deck profile. After roll formed by this roll forming machine, the surface will be very smooth and beautiful without any scratch on surface.
Rollforming process: uncoiler, rollforming, cut to length.
Fully Automatic Control System with PLC.
Easy operation: Key in the length and quantity on the control panel.
One year warranty.
we also can do a custom roll forming machine, i.e. We can design the machine according to your specification and profile drawing.
One roll forming machine only can produce one profile. The following profile drawing are some examples for your reference.
Composition of machine line
Hydraulic single head uncoiler
Roll forming main machine
Hydraulic cutting system with automatic Cut-To-Length
Control panel with fully automatic control system with PLC
SHEET THICKNESS 0.8 ~ 1.6 mm
FORMING SPEED 12 ~ 15 m / per minute
ROLLER SHAFT DIAS φ95 mm
ROLLER STATIONS 20 ~ 30
MOTOR OUTPUT 30 HP
LENGTH x WIDTH L 12 ~ 20 M W 1.5 M
SINGLE HEAD UNCOILER 8 Ton
Trapezoid roof roll forming machine
The color steel trapezoid roof sheet made by the cold roll forming machine.It is use for building material,ware house,roof &wall and so on. It has been widely used,the features are light weight, high strength, rich color, convenient construction, earthquake resistance, fireproofing, rainproof, long life and maintenance-free.
Here are some drawings for you reference:
Finished product made by our machine:
Uncoiling→Feeding material into machine→Roll forming→Measuring length→ Step formed→ Auto cutting→Products receiving
Components of production line
No. Name Unit Qty
1 Manual decoiler set 1
2 Main forming machine set 1
3 PLC control system set 1
4 Hydraulic pump station set 1
5 Post cut set 1
6 Electric motor set 1
7 Output table set 1
Usage: It is used to support the steel coil and uncoil it in a turntable way.
Passive uncoil pulled by roll forming system
Loading capacity Uncoiling width Inner diameter
5 T 1250 mm 450-550 mm
Coil feeding part
Usage: Put the raw material(steel plate) through the beach to manufacture and process,it can guarantee that the products are neat, parallel and everything is uniformity.Please refer to the equipment regulation to know the function of locate angle iron.
Usage: In order to keep the product shape and precision, adopts welded sheet structure, motor reducer drive, chain transmission,roller was chromed which can keep the molding plate surface smooth and not easy to be marked when it is working
Feature : Ensure stability , precision and lifetime.
Main parameter for 840roll forming machine:
Size of the main part: about
6500 х 1850 х 1500
Weight of main part:3tons
Voltage: 380 V/50 HZ 3 Phase or as your required
Roller fixer : middle plate
Frame :350 mm 工 beam steel welded
Drive mode: motor
Material of rollers: 45# steel, surface hard chromium plating.
Material of shafts: 45# steel
Diameter of shafts: φ 80 mm
Number of rollers : 11rollers
Main power:4 kw
Advanced hydraulic drive, automatic punching and cutting after forming, no distorting or wasting, high level safety factor.
(include cutting tools, hydraulic tank, cutter machine)
Blade Material Cutting system
Cr12 quenched Full automatic
One counter gauges length, pulses, and decides length. Omron encoder for length measurement.
Products receiving tables
1. It adopts welded steel and supported roller to transmit the products.
2. 3*0.9*0.6 m
1.Adopted PLC, transducer, touch panel from Delta Taiwan to ensure high speed with
stability, precision and lifetime.
2.Other electric element are Delta
3.Equipped with movable switch, air break, radiator, transformer & electric leakage protector for operation convenience and safety.
Text screen displayer Taida DVP14ES from Taiwan
(include a set of hydraulic tank , a set of hydraulic oil pump, two hydraulic pipes. And two sets of electromagnetism valves )
Advanced hydraulic system from Taiwan 3 kw
Steel Floor Deck Roll Forming Machine
Steel floor deck sheet is rolled by WLFD series steel floor decking roll forming machine,the finished product are of many features,such as simple shape,large wave height,high intensity and good adhesiveness when pouring the concrete together with the welded steel wire net on-site,in the high story building,it not only can save steel mould board,but also reduce the bearing of the floor: on basis of equal capacity,it reduces the steel amount of engineering useage,so that it saves cost of investment.
WLFD series steel floor deck roll foming machine consists of uncoiler and its base,infeed guides,fixed position driven forming stations,shearing device,hydraulic station,PLC control console and so on. Our company has dozens of profile models for this series roll forming machine,such as WLFD66-225-67,WLFD76-344-688,and etc. We can design different kinds of profile and fitting for steel deck machine,as per customers’ requirements.
Steel Floor Deck Roll Forming Machine Main Technical Parameters:
||45# steel with chrome treatment
|Roller driven type
||touch screen and button
|(Mpa)Hydraulic system pressure
|Hydrualic station motor power
|Main motor power
|| about 18000
Steel Floor Deck Roll Forming Machine Working Flow:
Uncoiling-Sheet Guiding-Roll Forming-Measuring Length&Shearing-Sheet to Support Table
688 Floor Deck making machine
688 Floor Deck making machine Features:
1, light weight, high strength, major, good shock resistance;
2, the construction is simple and quick, easy assembly;
3, to replace the traditional template, templates improve the traditional shortcomings;
4, can be used as part of the structural strength and reduce material costs;
5, easy reinforcement, wiring, construction of piping;
Clean and beautiful appearance, easy installation and construction, save time. Replace the traditional template, it will take good template traditional disadvantages of wood split the mold can be used as part of the structural strength points, easy reinforcement, wiring, with the construction.
688 floor boards purposes:
688 floor plate machine production of steel slabs, floor panels for high-level, with high peaks, high strength characteristics, and high degree of automation, low cost; heavy machine production floor boards steel floor plate shape simple wave degree high strength, after installation laid welded steel mesh and concrete concept of field watering combination of good adhesion in high-rise buildings on both dispensed with steel templates, and can reduce the floor bearing, in the capacity to achieve the same premise, so that the project to reduce the amount of steel, saving investment.
Floor deck forming machinery
Our Floor Deck Forming Machinery are offered As per your requirement. our company has achieve great success in providing customer Services from all over the world with exilant machines featuring high technical content, optimized composition, reliable performance and easy operation. We are committed to providing quility machines for all customers with dedicated after-sales services.
Floor deck forming machinery main parameters for your reference:
Floor deck forming machinery is for cutting floor boards CNC automatic machines, plate-type high-strength galvanized steel floor panels, large-span floor shop contained cement. It is PLC control, touch screen operation, easy to use.
Roller fixer: middle plate
Frame: 400 H steel welded
Drive mode: chain
Material of rollers: 45# steel, surface hard chromium plating.
Material of shafts: 45# steel
Diameter of shafts: φ 90mm
Number of rollers: 36rollers
Main power: 2X11 kw
Feature: Ensure stability, precision and cutting speed
Function: Automatic cutting controlled by PLC
It adopts the hydraulic drive and automatic location to decide the dimension and cut the target products.
Material of blades: C r12 quenched
Mill stands (Station)
The stands are mounted on the bed of the machine the line alignment can be easily done due to guide ways arranged on the bed of the machine. Each forming head consists of a fixed housing and sliding type out board housing. The mill stands will be arranged to locate shafts mounted on taper bearings. For the top shafts the bearings are housed in the cartridge type bearing blocks. The bottom shaft bearings are located in the bored machined in the housings. The bottom arbors are fixed in position whereas the top arbors along with cartridge blocks could be raised or lowered in vertical guides machined in housings.
If you need the floor deck forming machine you can contact us with email email@example.com
The detail information you can visit
The maintenance and maintain of the floor deck roll forming machine
With different color plate, floor plate itself is placed between the cement floor is used for load-bearing floor, only the zinc coating, without color coating. Partial thickness generally thicker than the color plate. Galvanized coating itself has no color, so there is no protection of the zinc layer thickness than the thickness of color-coated steel, these two characteristics determine the care and attention of the machine at the floor boards.
No color coating from galvanized sheet starting this feature, zinc coating easy to fall off at the carrier plate working machine state building, galvanized sheet molding process, the zinc layer is easily the buildup to the floor boards machine wheels, a long time there is a thick layer of zinc on wheels for molding and sheet itself is a great damage. There is a factory in Tianjin, because there is no long-term maintenance of the pressure roller, causing molding problems, we went after gold credit mechanic, immediately safeguarding the wheels, helping to clean give the praise. However, if a long time, scratched wheels, causing irreversible damage.
The strength of the floor boards of large, corresponding to more robust machine construction, power frequently 15kw, some even 20kw, 30kw. Hydraulic power cut also greatly pressure, so regular cleaning tubing, to avoid clogging.
Whether floor boards machine or just the color plate machine, tool manufacturing is wealth, we must take care of. Select the quality is the first element of floor boards machine choose gold credit you choose your lifelong career consultant
If you need the floor deck roll forming machine you can contact us with email firstname.lastname@example.org
And if you neet the C35 russian style floor decking roll forming machine or C60 Russian floor decking panel machine
688 for floor boards machine
688 for floor boards machine adopts advanced hydraulic drive, after forming automatic cut-foot, no distortion, no waste, higher safety factor (Host stopped off).
688 for floor boards machine configuration manual decoiler, forming machine, hydraulic cutter, electric control system, hydraulic system, a rack, floor boards for compression molding.
688 for floor boards machine production of steel floor plate shape simple wave of large, high-intensity, the installation of concrete poured on-site and laid upon binding spot welding steel net, good adhesion. In high-rise buildings on both dispensed with steel template and can reduce the floor bearing, in the capacity to achieve the same premise, so that the project to reduce the amount of steel, from saving investment.
688 for floor boards machine specifications:
The maximum loading roll width 1000mm
Maximum load weight: 6000kg
Hydraulic power: 3kw
Motor power: 3kw
Cylinder inner diameter: 120mm
Working pressure: 10Mpa
We also have C35 floor deck machine and floor decking machine
You also can contact us with Email email@example.com