Trapezoidal shape and step tile roofing sheet machine

No matter trapeozidal shape roofing sheet or step tile roofing sheet, both are popular in the roofing sheet market. We can make a double layer roofing sheet mahcine, it includes trapezoidal roofing shape and step tile roofing sheet. If you have other requirements, we also can design the machine for you. I will show you more details of the trapezoidal shape and step tile roofing sheet machine in the followings.

Check the drawing and finished product

trapezoidal shape and step tile roofing sheet machine 2 300x234 - Trapezoidal shape and step tile roofing sheet machine

Some compenents of trapezoidal shape and step tile roofing sheet machine

Manual decoiler:

1). Inside diameter coil is 450 – 550mm

2). Coil Width is 1250 mm

3). Coil load 5 ton

5T manual decoiler 副本 300x232 - Trapezoidal shape and step tile roofing sheet machine

Main forming machine

1).Number of forming steps:

Trapezoidal shape roofing sheet:  13

Step tile roofing sheet:  11

2) Shaft material: 45# steel  outerdiameter 80mm

3) Roller material:45#steel

4) Main motor power: 5kw

5) Forming speed:

Trapezoidal shape roofing sheet: 10-15 m/min

Step tile roofing sheet:3-5 m/min

6). Chains transport

7).Stand:350# steel welding

8).Voltage:380v,50Hz,3 phases

trapezoidal shape and step tile roofing sheet machine 1 300x200 - Trapezoidal shape and step tile roofing sheet machinedouble layer machine 300x300 - Trapezoidal shape and step tile roofing sheet machine

Cutting system

1) Hydraulic cutter

2) Blade and mold material:Cr12 steel with quenched treatment 60-62℃

3) Cutting system:advanced hydraulic drive,automatic cutting after forming,no distorting and wasting,high level safety factor.

Control system

1). Screen. 5.7 inch touching screen

2). PLC: DELTA

3). Automatic length measurement

4). Automatic quantity measurement

5). Computer is used to control length and quantity. Machine will automatically cut to length and stop when required quantity is achieved

6). Length inaccuracy can be amended easily

7).Language:Chinese–English

Hydraulic system

1).Adopt advanced hydraulic system from Taiwan

2).Motor:5.5kw

If you want to know more details about the machine, please feel free to contact with us at any time.

1000mm Double layer roof sheet roll forming machine

Roof sheets are widely used in the construcion. And we can sutomize the roo sheet roll forming machine according to your requirements. In the followings, i will introduce a double layer roof sheet roll forming machine with the finished length is 1000mm.

Check the drawing profile

1000mm profile 300x230 - 1000mm Double layer roof sheet roll forming machine

Some finished product pictures of roof sheet

finisehd product of roof and wall cladding 300x300 - 1000mm Double layer roof sheet roll forming machineroof panel of double layer machine - 1000mm Double layer roof sheet roll forming machine

The working process of the 1000mm double layer roof sheet roll forming machine

Manual Decoiler: 

1).Material coil inner diameter: 450mm-550mm

2).Max coil width: 1200mm

3).Carrying capacity: 5000kg

5T manual decoiler 副本 300x232 - 1000mm Double layer roof sheet roll forming machine

Main forming machine

1).Number of forming steps:R1000: 15  steps

C1000: 15  steps

2) Material of shaft:45# steel ;Outer diameter80mm

3)Material of roller:45# steel

4).Main motor power:5.5kw

5).Speed of forming:15 m/min

double layer roof sheet machine 300x300 - 1000mm Double layer roof sheet roll forming machinedouble layer roof sheet roll forming machine 300x300 - 1000mm Double layer roof sheet roll forming machine

Cutting system

1).Hydraulic cutter

2)Hydraulic Station:1set

3) With hydraulic station, motor 5.5 KW

4).Blade and mold material: Cr12 steel with quenched treated 60-62℃

5).Cutting system: advanced hydraulic drive, automatic cutting after forming,no distorting or wasting,high level safety factor.(main motor stop cutting)

Control system

PLC:DELTA

Language: English and Chinese

Warranty

  1. One year, and we will provide the technical support for the whole life.
  2. Training: the buyer should charge of visa, return ticket, food and accommodation overseas and USD100/person/day for salary.
  3. Need one technicians
  4. Training time: one week (contains the time of installation and adjustment)

The video of random double layer roofing sheet machine for your check

Double layer roll forming machine

Compared to a single layer roof panel roll forming machine, a double layer roll forming machine is desgined to produce two different kinds of metal sheets.  The dual layers can be one trapezoidal roofing and one roof/wall cladding sheet; or one trapezoidal roofing sheet and one corrugated roofing sheet; or one trapezoidal sheet and one metal roof tile; or one corrugated sheet and one metal glazed roof tile etc. To sum up, this same double layer roll forming machine can produce any two of the metal roof panels .

drawing profile of double layer machine - Double layer roll forming machineroof panel of double layer machine - Double layer roll forming machine

We need to point out that the two layers of roll forming parts on this double layer roll forming machine cannot work at the same time. Which means each one of the roll forming systems (top roll forming and bottom roll forming) will stop when the other is working. The two layers or two levels roll forming parts share a same motor. And the change of running between top and bottom roll forming part is through a clutch on this double layer roll forming machine.

Technical Parameters for double layer roll forming machine

Feeding width:1220mm  depends

Material thickness: 0.3-0.8 mm

Roll station: depends

Motor power: 5.5+4 kw

Productivity: 0-12 m/min

double layer roll forming machine 副本 300x300 - Double layer roll forming machinedouble layer roofing sheet machine 300x300 - Double layer roll forming machine

What’s more, we can customize the double layer machine according to your drawing profile. So if you have the requirments, please feel free to contact with us at any time.

Slotted Solar Panel Support Strut Roll Forming Machine

Slotted Solar Panel Support Strut Roll Forming Machine

Description
The application of the solar energy support system in the support of solar panels is much more than simple production and installation. Solar panels can also be moved according to the sun’s rays and seasons. Just as in the first installation, the inclined plane of each solar panel can be fixed on the specified position by moving the fastener to adjust the bevel to meet the different angles of the light.
The related products of the solar energy support system are carbon steel and stainless steel. The surface of the carbon steel is made of hot dip galvanized, and the outdoor use is not rusty for 30 years. Features: no welding, no drilling, 100% adjustable, 100% can be reused.
Key Features
1. Adaptable to most land condition
2. Low foundation cost
3. Short installation time
4. Less effects on installation site(compared to concrete base)
5. Easy to remove

Slotted solar panel support strut roll forming machine 1 - Slotted Solar Panel Support Strut Roll Forming Machine Slotted solar panel support strut roll forming machine 2 - Slotted Solar Panel Support Strut Roll Forming Machine

NO Size(mm) Size(inch) Thickness(mm) Thickness(gage) Type Surface Finish
1 21*10 13/16*13/32 1.0,1.5,2.0,2.5,2.75,3.0 19,16,14,12 Slotted,Solid HDG,PG
2 21*21 13/16*13/16 1.0,1.5,2.0,2.5,2.75,3.0 19,16,14,12 Slotted,Solid HDG,PG
3 41*21 1-5/8*13/16 1.0,1.5,2.0,2.5,2.75,3.0 19,16,14,12 Slotted,Solid HDG,PG
4 41*22 1-5/8*7/8 1.0,1.5,2.0,2.5,2.75,3.0 19,16,14,12 Slotted,Solid HDG,PG
5 41*25 1-5/8*1 1.0,1.5,2.0,2.5,2.75,3.0 19,16,14,12 Slotted,Solid HDG,PG
6 41*41 1-5/8*1-5/8 1.0,1.5,2.0,2.5,2.75,3.0 19,16,14,12 Slotted,Solid HDG,PG
7 41*62 1-5/8*2-7/16 1.0,1.5,2.0,2.5,2.75,3.0 19,16,14,12 Slotted,Solid HDG,PG
8 41*83 1-5/8*3-1/4 1.0,1.5,2.0,2.5,2.75,3.0

Slotted solar panel support strut roll forming machine 5 - Slotted Solar Panel Support Strut Roll Forming Machine

Double Layers Roll Forming Machine

Description of 2 Layer roll forming machine:
Double layers roll forming machine can be used to produce 2 different profiles of corrugated steel sheet, it can be customized at clients actual need. Double layers can make up by glazed tile and single sheet or two layers can make up by single sheet and single sheet. In addition, customer can choose pressing and cutting style — guide pillar type or welded steel plate style.

There are some pictures for you to reference:

22 - Double Layers Roll Forming Machine2 - Double Layers Roll Forming Machine3 - Double Layers Roll Forming Machine

The Process  flow of the machine:

Decoiling–feeding—forming—cutting—production

Here is some brief introduction of each element:

1. Manual decoiler

(1)material coil inner diameter: 450-550mm

(2)max coil width: 1250mm

(3)carrying capacity: 5000kg

2.Forming device

(1) Shaft material: 45# steel, outer diameter 80mm

(2)  Roller material:45# steel

(3) Number of roller step: Up layer: 13 steps     Down layer: 15 steps

(4)  Chains transport

(5)  Forming speed:8–10m/min

(5) Main motor power: 7.5kw

(7)  350#H style steel welded stand

(8) Chromium plated roller surface 0.05mm

(9)  Machine’s weight and out size: 7.5Tons, 8.2*1.6* 1.7M(L*W*H)

(10)  Voltage:380v 50hz 3-phase

3.Cutting device

(1) Hydraulic Station:1set

(2) With hydraulic station, motor 4 KW

(3) Cutting press 20 ton

(4) Hydraulic cutter

(5) Blade, puncher and mold material: G12 steel with quenched treated 60-62℃

(6)Cutting system: advanced hydraulic drive, automatic cutting after

forming, no distorting or wasting, high level safety factor.

(7)Tolerance of cutting length:±1mm

4.Controlling device

(1) Screen: Text Screen

(2) PLC: Panasonic

(3)Automatic length measurement

(4)Automatic quantity measurement

(5)Computer is used to control length and quantity. Machine will automatically cut to length and stop when required quantity is achieved

(6) Length inaccuracy can be amended easily

If you want to know more infomation, please feel free to contact us at any time.

How to count color steel roofing sheet weight?

In this artile, I will show you how to count the color steel roofing sheet. For those who need to buy color steel roofing sheet to build the house, it will be helpful. Meanwhile for those, who wants to buy color steel roofing sheet machine, those information and basic knowledage is necessary.

First, knowing how to count area of roofing:

clip image002 thumb - How to count color steel roofing sheet weight?

Roofing two sides’ illustration:

1. Roofing area=lengthx width

2. Length of color steel roofing sheet=roofing area/0.855(Suppose valid width 0.855 meter per pieces)

3. How many pieces of the roofing sheet=(whole length ÷0.855m)x2

4. Ridge cap quantity= roofing lengt ÷2.4m (ridage cap 2.4 meter per pieces)

5. Sealing strip quantity=( length ÷0.7m)x2 (sealing strip 0.7M per pieces)

6. Stweather strip length= (length÷0.7m)x2 (sealing strip 0.7M per pieces)

7. Special nail: 4PCS/㎡

8. Roofing angle 120 degree

clip image004 thumb - How to count color steel roofing sheet weight?

Four sides slop illustration:

1. Estimate roofing area: (A+B+C+D) ×117% (Tilt and loss)

2. Whole length of color steel roofing sheet: roofing area ÷0.855 (roofing sheet valid width 0.855m per piece)

3. Ridage cap quantity: (a×2+b+c×2)÷0.7 (suppose ridge cap length is 2 meter per piece)

4. Sealing strip quantity=( length ÷0.7m)x2 (sealing strip 0.7M per pieces)

5. Special nail: 4PCS/㎡

6. A part area: 【( b+length )xslop length 】÷2

7. B area is same like A.

8. C area=(widthxslop length ) ÷2

9. Same like C area.

Preparation work before install color steel roofing sheet:

clip image006 thumb - How to count color steel roofing sheet weight?

1. Bule dotted line and orange dotted line are skeleton of landscape & lengthways.

2. a distance 50 CM is best

3. b distance 50 to 70 CM is best

Two-side slop drawing:

clip image008 thumb - How to count color steel roofing sheet weight?

1. Choose the skeleton material, no matter for wood or steel, this is okay.

2. Installtion surface needs to be very flat.

3. If the skeleton material is wood, please use 45MM×45MM or above. If the skeleton material is steel, please choose 40MM×40MM or above.

4. The skeleton distance should be kept bewteen 50CM~70CM, in the transverse direction, it must be 25 times. And it should be smalled than 50CM.

How to step the roofing sheet correctly?

clip image010 thumb - How to count color steel roofing sheet weight?

Overlap stype, the length is smalles than ≦15M

clip image012 thumb - How to count color steel roofing sheet weight?

Counterchange style, the length is smaller than ≦15M

Please pay more attention to here, we will public more articles about those.

Round wave and corrugated sheet double layer roofing sheet rolling forming machine

     Double layer roofing sheet machine is a kind of combination, any random drawing profiles could be made to double layer type. The advantage of double layer roofing sheet machine is that it can save the space of factory, it can save the cost of buying machines. It could be controlled by one worker during the production. For those who just starts the business of  machinery, double layer roofing sheet machine is extremely good.

  In this article, I will take the round wave sheet and the corrugated sheet for example, to show you how about the double layer roofing sheet machine is how works:

 image thumb 1 - Round wave and corrugated sheet double layer roofing sheet rolling forming machine

The double layer roofing sheet rolling forming machine is composed by decoiler, rolling machine, shearing system, PLC station and hydraulic station. The following double layer roofing sheet machine pictures for your reference:

doublelayermachine thumb - Round wave and corrugated sheet double layer roofing sheet rolling forming machine

Here are some machine parameters for your reference:

1).Number of forming roller step: 686/23 steps   838/21steps
2).Shaft material: 45# forge steel, outer diameter :686/φ76mm   
3).Roller material:Chrome plated 0.05mm on the surface of rollers
4)Chains transport               
5)No abrading on the surface       
6)Forming speed:12-15m/min (not include cutting time)
7)Main motor power:5.5kw      
8)Dimension:about 11.5×1.7×1.8m    
9)Gross weight of the machine:About 10 tons
10)Electric source:380 V, 50 Hz, 3Phase
11)Color of the machine:Yellow and blue
12)Container need:1 x40 feet          
13)Similar machine photo for your reference

For the double layer roofing sheet roll forming machine, the PLC, motor brand could be customized. You can choose international brand or Chinese brand.

image thumb 2 - Round wave and corrugated sheet double layer roofing sheet rolling forming machine

For this machine, if you want to know more information, please contact us at any time.

namecard thumb 1 - Round wave and corrugated sheet double layer roofing sheet rolling forming machine

Double layer roofing sheet rolling machine of R1000& C1000 Super Six drawing profile

Double layer roofing sheet machine refers to those machine by which one machine could produce two types drawing profiles. One machine it has one PLC, one motor and one whole body and frame. By this way, the machine takes small space and save some cost of machine. Here I will take drawing R1000 super six roofing sheet and C1000 super six drawing profile for example to show the details of our double layer roofing sheet roll forming machines.

SuperSixdrawingprofile thumb - Double layer roofing sheet rolling machine of R1000& C1000 Super Six drawing profile

The double layer roofing sheet machine is composed by the following elements: decoiler, main rolling forming machine, shearing system, hydraulic system and PLC control system. Here the following detail more information for your reference:

1. Manual decoiler:

1).Material coil inner diameter: 450mm-550mm

2).Max coil width: 1200mm

3).Carrying capacity: 5000kg

2. Main roll forming machine:

1).Number of forming steps:
R1000: 15 steps, C1000: 15 steps

2).Material of shaft:45# steel ; Outer diameter80mm
3). material of roller:45# steel
4).Main motor power:5.5kw
5).Speed of forming:8-10m/min

mainrollingformingmachine thumb - Double layer roofing sheet rolling machine of R1000& C1000 Super Six drawing profile SuperSixmachine thumb - Double layer roofing sheet rolling machine of R1000& C1000 Super Six drawing profile

3. Cutting system

1).Hydraulic cutter

2).Blade and mold material: Cr12 steel with quenched treated 60-62℃

3).Cutting system: advanced hydraulic drive, automatic cutting after forming,no distorting or wasting,high level safety factor.(main motor stop cutting)

4. Control system

1).PLC:DELTA

2).Coder:ENC-1-1-1T-24 from South Korea

clip image002 thumb - Double layer roofing sheet rolling machine of R1000& C1000 Super Six drawing profileclip image0024 thumb - Double layer roofing sheet rolling machine of R1000& C1000 Super Six drawing profile

The reference price of this double layer machine is 16800 USD FOB Tinjin, And if you want to know video and discount price, please contact cnzt02@zhongtuocn.com or contact me by whattsapp 008615127755788.