Corrugated wave steel panel roll forming machine

Corrugated wave steel panel are very affordable, durable and quick to install, which makes their use extremely popular in the construction of commercial, agricultural, industrial and domestic buildings. They can be fitted as a brand new roof but can also over clad an existing roof, if required, thus reducing the cost of labour. Corrugated wave steel panel can also be used for side cladding buildings.  These panels are generally used when a more traditional look is required. For the making of corrugated wave steel panel, our corrugated wave steel panel roll forming machine is the first choice. Let’s show you more detail information about the machine.

The drawing profile of corrugated wave steel panel

corruagted metal roof panel 300x104 - Corrugated wave steel panel roll forming machineCorrugated panel roof sheet roll forming machine 1 300x181 - Corrugated wave steel panel roll forming machine

Detal parameters of the corrugated wave steel panel roll forming machine

5T manual decoiler

Loading capacity Uncoiling width Inner diameter
5 T 1250 mm 450-550 mm

Features: Mandrel and basement are the two components of the decoiler, the mandrel is shrinking expanding by mechanical device manually, after fix coil to mandrel, then put back the coil with mandrel together to basement.

Power: None;

Power of the open and closure of segments: Mechanical;

Power of rotation of segment: Pull by forming system;

 

Feeding speed: depend on the roll forming machine speed;

 

Roll forming machine

Rollers: design by senior engineers with Auto-cad software, manufactured with 45# high grade steel by CNC machine tools and coated with hard chrome;

Shaft: manufactured with 45# high grade steel ;

Machine frame: Middle plate frame;
Material for Rollers: high grade 45# steel polished and coated with chrome HRC55-60°
Material for shaft: high grade 45# steel polished and coated with chrome HRC55-60°

Diameter of shaft: 70mm

Frame panel thickness:20mm

Bottom frame: 350 H steel welded

Steel roof roll forming machine1 300x225 - Corrugated wave steel panel roll forming machine

Floor decking roll forming machine

The floor decking roll forming machine is mainly composed of a uncoiler, a feeding introduction platform, main forming machine, a cutting device, a hydraulic station, a computer control cabinet and so on. The optional equipment is equipped with a common uncoiler and a hydraulic uncoiler.

Take a picture of floor decking roll forming machine for your check.

steel floor decking 300x244 - Floor decking roll forming machinesteel decking roll forming machine 300x300 - Floor decking roll forming machine

The steel floor deck produced by the floor decking roll forming machine is simple in shape, large in wave width and high in strength. It is combined with concrete on-site watering after placing the spot welded steel mesh at the time of installation, and the adhesion is good. In the high-rise building, the steel formwork can be omitted and the floor load can be reduced. Under the premise of achieving the same bearing capacity, the amount of engineering steel can be reduced, thereby saving investment.

In the design of high-rise steel structures, steel-concrete composite structures are often used. In high-rises with high seismic intensity or irregularity, the core tube and outer frame form of unfavorable earthquake resistance should not be selected solely for the economy. The surrounding giant src column should be selected, and the core is the structural system of the supporting frame. More than half of these high-level countries in China are the former. It is not good for earthquakes resistence. In the light steel industrial plant, when there is a large suspension load or moving load, it is considered to abandon the portal frame and use the grid. In areas with large snow pressure, the roof curve should be conducive to the snow falling, and the areas with large rainfall are similarly considered. When the building allows, it is better to arrange the support in the frame than the simple node just connected. In a building with a large roof covering span, a suspension or cable-membrane structure system in which the member is mainly pulled can be selected.

Corrugated roofing sheet roll forming machine

Corrugated roofing sheets were the first design of steel profiled roofing sheets and are still very popular today. Our corrugated roofing sheets can produce galvanised steel corrugated roofing sheets with a high speed. And the finished product are a great traditional looking weather proof solution. I will show you more detail information about the corrugated roofing sheet roll forming machine in the followings.

The drawing profile of corrugated roofing sheets

corruagted metal roof panel 300x104 - Corrugated roofing sheet roll forming machine

Roof and Wall Corrugated Shee 1 300x164 - Corrugated roofing sheet roll forming machine

Features of corrugated roofing sheets

  1. corrugated roofing sheets are very affordable, durable and quick to install, which makes their use extremely popular in the construction of commercial, agricultural, industrial and domestic buildings. They can be fitted as a brand new roof but can also over clad an existing roof, if required, thus reducing the cost of labour. Our corrugated roofing sheets can also be used for side cladding buildings
  2. Corrugated steel roofing sheets are the most robust profile with a traditional look, lightweight, easy to install, fire resistant and particularly cost effective. They are extremely weather proof and can withstand intense weather conditions such as hailstorms, heat, snow, storms and even hurricanes.

parameters of corrugated roofing sheet roll forming machine

Guiding device Placed on the machine by seller
Rolling shaft material 45# STEEL
Shaft diameter 70 mm
Roller material 45# steel
Rolling station 13 stations for upper roof sheet
Work speed 15 m/min
Machine structure Steel plated welded
Machine basic frame Steel plate welded
Bearing Roller bearing
Roller spacer treatment Electroplate
Steel bar treatment Electroplate
Work power 7.5 kw
Transmission By Chains
Safety cover Include with the machine
Pre-cutter include Electrical cutter

1 300x225 - Corrugated roofing sheet roll forming machine

 

Box profile roofing sheet making machine

Box profile roofing sheets are currently our most popular product as they offer a modern alternative to the older corrugated style at a very competitive price. There are some detail information about the box profile roofing sheets making machine for your reference.

Some drawing profile of box profile roofing sheets

drawing profile of roof and wall cladding 300x271 - Box profile roofing sheet making machineroof panel of double layer machine - Box profile roofing sheet making machine

Box profile roofing sheets can be fitted as a brand new roof but can also over clad an existing roof, if required, thus reducing the cost of labour. We can also manufacture these sheets with a reverse profile for side cladding buildings.

Take the  galvanised steel box profile 32/1000 roofing sheets for example. They are available in two gauges (thicknesses): 0.5mm and 0.7mm and all of our standard colours. They consist of six profiles and five valleys where the water runs, each profile is 32mm deep and at 200mm centres from peak to peak. For extra support and stability, two extra swages are rolled into every valley of the sheet.

Parameters of steel box profile roofing sheet making machine

Usage: In order to keep the product shape and precision, adopts welded sheet structure, motor reducer drive, chain transmission, roller was chromed which can keep the molding plate surface smooth and not easy to be marked when it is working

Feature: Ensure stability , precision and lifetime.

1  Length of the main part  8500 х 1650 х 1450 mm
2  Weight of main part  5.5 t
3  Voltage  380 V/ 50 HZ 3 Phase (as customer’s request)
4  Roller fixer  Middle plate welded
5  Frame  350 H steel welded
6  Frame thickness  20 mm
7  Drive mode  Chain
8  Material of rollers  45# steel, surface hard chromium plating.
9  Material of shafts  45# steel
10  Diameter of shafts  Φ 70 mm
11  Number of rollers  13 rollers
12  Main power  11.5 kw

IBR roof panel machine 300x300 - Box profile roofing sheet making machinedouble layer roll forming machine 副本 300x300 - Box profile roofing sheet making machine

The debugging of color steel roll forming machine

Now color steel plate are most used in many places. But there are many problems of production line of the color steel roll forming machine. The most common problem is the deviation of color steel plates. I will give you some advice in the following to make the color steel roll forming machine work well.

roof tile roll forming machine 300x300 - The debugging of color steel roll forming machineroof tile forming machine 300x300 - The debugging of color steel roll forming machine

Once the deviation occurs, it will affect the production efficiency of the machine and the product qualification rate. Therefore, we must Knowing how to correct these mistakes. After a long period of research and exploration, we have come up with a way to adjust this problem. If the equipment board runs to the right, you need to use the iron pad to the left corner. Or the right roller Flatten, the first few axes are flattened and the first few shafts are flattened. The upper roller should be consistent with the lower roller. If it is flattened, the bottom should also be flattened. The uniformly symmetrical roller cannot be changed. .

If it still doesn’t work, first adjust the four corners of the front and rear rows of the color steel tile presser from the big frame to the height of the upper end of the shaft, and then find a line from the first row to the last row. Straighten, check if the lower shaft is on a horizontal line, and adjust the left and right sides of the lower shaft to level.

Find the symmetry point in the first row and the last row of the color steel roll forming machine, then fasten the locks on both sides, pull a straight line in front of and behind the center of the middle runner, and adjust the gap between the upper and lower shafts. The machine can be adjusted in a straight line. In fact, the remedy for the deviation of the board is that we need to produce and test it for a long time. Different reversal directions have different remedies.

Color stone roof production line

Our color stone roof production line can produce color stone roof tiles that is made of color sheet or galvanized sheet. The thickness can be 0.3 mm to 0.6 mm. It is a kind of environmentally friendly roofing materials. The colorful vermiculite surface is coated by high temperature technology. Besides high energy efficiency and easy operation, it has high and stable performance.

Here are some types of finished products of color stone roof tiles for your reference

color stone roof tiles 300x91 - Color stone roof production line

Some elements of the color stone roof production line

1. Automatic de-coiler
1.1 Outside diameter of coil is 1600 mm
1.2 Inside diameter coil is 500 – 600 mm
1.3 Coil Width is 1250 mm
1.4 Coil load 5 ton
5T

hydraulic automatic uncoiler 300x220 - Color stone roof production line

2. Leveling system:
2.1 Shaft material: 45# steel, outer diameter 85mm
2.2 Number of shaft
1 step of feeding, up: 5 pieces, down: 6 pieces
2.3Gear transport

2.4Forming speed:10m/min

2.5Main motor power:3kw

leaveling system 300x227 - Color stone roof production line

3. Hydraulic Cutting system:
3.1 Hydraulic Station1set
3.2 With hydraulic station, motor 3 KW
3.3 Cutting press 20 ton
3.4 Hydraulic cutter
3.5 Blade and mold material: G12 steel with quenched treated 60-62

3.6 Cutting system: advanced hydraulic drive, automatic cutting after forming, no distorting or wasting, high
level safety factor.

hydraulic cutting system 300x232 - Color stone roof production line

4. Slitting device:
4.1Mini slitting width150mm
4.2Max slitting quantity
6 Pieces
4.3 Width tolerance: ±1mm

4.4 Slitting Speed: 10 m/min
4.5 Slitter distance can be adjusted
4.6 Slitter material: 9CrSi
4.7 The slitting and cutting can work separately.

slitting device 300x226 - Color stone roof production line

 

The whole prodcution line of color stone roof tile

color stone roof production line 300x109 - Color stone roof production line

Some knowledge about roll forming machine

The cold roll forming machine is a metal cold roll forming equipment commonly used in industrial production, which can meet the requirements of specific shapes in industrial production. Once the cold roll forming machine is available, it has achieved a good market development, and currently varieties on the market. Many, for some hot-rolling methods, it is difficult to produce a variety of profiles with uniform wall thickness and complex cross-section shape, and it can easily handle cold-formed steel of various materials.

double layer roofing sheet machine 300x300 - Some knowledge about roll forming machineglazed tile roofing sheet machine 副本 300x290 - Some knowledge about roll forming machine

The cold roll forming machine produces a finished product with high finish, beautiful appearance and precise dimensions. The steel produced by the forming machine is an economical section high-efficiency steel, which saves costs. The cold roll forming machine is widely used to replace hot-rolled steel profiles and other varieties with cold-formed steel.

The composition of the cold roll forming machine: The cold forming machine is mainly composed of a base, a mechanical transmission, a operating system, a hydraulic working system and others.

The cold forming machine works: When the cold forming machine is working, metal materials such as steel plates that need to be processed by cold forming technology are placed between the two driving wheels, and the hydraulic system is started to make the hydraulic cylinder push the dovetail groove and the cold forming wheel cold-pressed steel when the design is reached. Turn off the hydraulic system when needed in the arc and start.

Cold bending equipment is a profile processing equipment used in tunnels, subways, underground passages, etc. Compared with press equipment, it has the characteristics of more stable performance, higher work efficiency and better quality of produced profiles. However, sometimes the cold bending equipment may have some defects in the operation process due to operational problems, the most common of which is the problem of product processing deformation.
So, what about the problem of cold bending equipment encountering deformation of the profile during processing? First, we need to analyze the cause of the problem, and the most common cause of profile deformation is caused by the imbalance of force, which may be caused by improper operation or due to improper placement.
Therefore, to solve the problem of cold deformation of the cold bending equipment encountered in the processing, first of all, in the design, there must be a reasonable distribution of deformation, especially in the last few production of cold bending equipment, the deformation can not be too large. Secondly, the profile can be pre-bent using side rolls and over-bending rolls, which effectively prevents the profile from arbitrarily oscillating during processing. Finally, if there is still a problem of profile deformation during the production process, then the distribution of the rolls should be adjusted according to the actual situation.

Hydraulic automatic uncoiler

The hydraulic automatic uncoiler is a special equipment for metal plate leveling. It is used for leveling steel plates and uneven plates. It can be used to form unwinding, leveling, shearing production lines and other plate production lines according to relevant configurations. Bosch billion is suitable for machinery, vehicles, metal products, household appliances, steel structures, decoration and other industries.

uncoiler 300x200 - Hydraulic automatic uncoilerhydraulic automatic uncoiler 300x220 - Hydraulic automatic uncoiler

The hydraulic automatic uncoiler mandrel is connected with four sector plates through inclined dovetail grooves on four end faces. Each of which is prevented from axially swaying by a radial slide at the trailing end, but can be expanded and contracted in the radial direction. . A rotary oil cylinder is connected to the end of the reel shaft, and the cylinder piston rod drives the front end quadrangular axis to axially slide through the rod at the center of the reel shaft, thereby driving the fan plate to radially expand and contract. The roll can be increased in nominal diameter by means of an additional four sector plates.

The fully automatic hydraulic uncoiler frame can be moved on the guide rail of the machine base and driven by the hydraulic cylinder to achieve central position control. In order to enhance the stability of the reel, a support arm device is designed on the head of the reel. When there is a steel coil on the reel, the support arm is driven by the oil cylinder to support the reel head, and the support arm is normally retracted without affecting. The coil is rolled up.
Main technical parameters of hydraulic automatic unwinding machine:
Motor power: 4KW
Dimensions: 4000x850x1800mm
Machine weight: 3.5T

Roof sheet machine

Roof sheet machine backed with expertise and knowledge in this market, we are counted a one of the leading manufacturers of roof sheet machine. All these cold roll forming lines are highly appreciate among our long list of esteemed clients for their sturdy construction, excellent reliability and longer lifetime. Our customer can avail these roll forming machine in wide range at competitive.

Some pictures of the roof sheet machine

roof tile roll forming machine 300x300 - Roof sheet machineIBR roof panel machine 300x300 - Roof sheet machine

Technical Specifications of the roof sheet machine

  • Maximum sheet width  : 1000 mm
  • Maximum sheet thickness in PPGI/PPGL : 0.8 mm
  • Horizontal distance between shafts : 500mm
  • Number of forming stations : 13
  • Speed of the machine : 15 m/min
  • Weight of machine Approx : 4 Ton

Detail information about the whole working process

Un-coiler System

Usage: It is used to support the steel coil and uncoil it in a turntable way.

Passive uncoil pulled by roll forming system

Loading capacity Uncoiling width Inner diameter
5 T 1250 mm 450-550 mm

Coil feeding part

Usage: Put the raw material (steel plate) through the beach to manufacture and process, it can guarantee that the products are neat, parallel and everything is uniformity. Please refer to the equipment regulation to know the function of locate broad.

Forming device

Usage: In order to keep the product shape and precision, adopts welded sheet structure, motor reducer drive, chain transmission.

Feature: Ensure stability , precision and lifetime.

Cutting device

Advanced hydraulic drive, automatic punching and cutting after forming, no distorting or wasting, high level safety factor.

(Include cutting tools, hydraulic tank, cutter machine)

Mandatory maintenance of roll forming machine is necessary

Good maintenance of any mechanical equipment is a critical step in extending the service life. From the perspective of the entire life cycle of the roll forming machine, the use, maintenance and repair account for most of the total life of the roll forming machine, and it is also used by the cold bending machine. Value provides protection.

roof and wall cladding roll forming machine 300x300 - Mandatory maintenance of roll forming machine is necessaryIBR roof panel machine 300x300 - Mandatory maintenance of roll forming machine is necessary

Cold roll forming machine has a large amount of construction work, heavy tasks, high investment, tight construction period and strong seasonality. It is necessary to force maintenance of cold roll forming machine. Forced maintenance is especially important for equipment that is used in field work and harsh environment.

glazed tile roofing sheet machine 副本 300x290 - Mandatory maintenance of roll forming machine is necessarycustomized glazed tile machine 300x222 - Mandatory maintenance of roll forming machine is necessary

According to the common analysis of the growth and failure, 56% of the cold bending equipment is based on the problem caused by the loss of maintenance, 38% is the regular maintenance error, and 6% is caused by the operation error. Therefore, it is necessary to force the maintenance of the cold bending equipment.

Cold roll forming is a new technology and new technology for metal sheet forming, material saving, energy saving and high efficiency. By using this process, not only can high-quality steel products be produced, but also the cycle of product development can be shortened and production efficiency can be improved, thereby improving the market competitiveness of enterprises.
In the past half century, cold roll forming has developed into the most effective sheet metal forming technology. 35% to 45% of the strips rolled in North America are processed by cold forming into more products than steel used in the automotive industry.

Please feel free to contact with us at any time with the roll forming machine.