Roof Sheet Making Machine

Color steel Roll Forming Machine, roofing sheet rolling forming machine or some one called IBR sheet making machine. all those names are refer to the machines which take cold rolling forming principle to make roofing sheets in batch and fully automatic. All those sheets are used for AD board, roofing sheet, wall panel and others.

Here I will take a random drawing profile for example to show you how those machine designed and works.

clip image002 thumb 1 - Roof Sheet Making Machine

clip image0025 thumb - Roof Sheet Making Machine

Note: how to differ one drawing with another,, generally from appearance, you can tell one from another. If they are similar, how to tell. Normally we check wave height, wave distance, and how many waves, the sheet have. And then you can make sure the input coil width is how wide. And the after rolling forming, how about the valid width.

Now let us check some finished products pictures to feel the difference:

image thumb - Roof Sheet Making Machine

Based on those above roofing sheet, the machine will be designed like following:

201725657 thumb - Roof Sheet Making Machine

How to count color steel roofing sheet weight?

In this artile, I will show you how to count the color steel roofing sheet. For those who need to buy color steel roofing sheet to build the house, it will be helpful. Meanwhile for those, who wants to buy color steel roofing sheet machine, those information and basic knowledage is necessary.

First, knowing how to count area of roofing:

clip image002 thumb - How to count color steel roofing sheet weight?

Roofing two sides’ illustration:

1. Roofing area=lengthx width

2. Length of color steel roofing sheet=roofing area/0.855(Suppose valid width 0.855 meter per pieces)

3. How many pieces of the roofing sheet=(whole length ÷0.855m)x2

4. Ridge cap quantity= roofing lengt ÷2.4m (ridage cap 2.4 meter per pieces)

5. Sealing strip quantity=( length ÷0.7m)x2 (sealing strip 0.7M per pieces)

6. Stweather strip length= (length÷0.7m)x2 (sealing strip 0.7M per pieces)

7. Special nail: 4PCS/㎡

8. Roofing angle 120 degree

clip image004 thumb - How to count color steel roofing sheet weight?

Four sides slop illustration:

1. Estimate roofing area: (A+B+C+D) ×117% (Tilt and loss)

2. Whole length of color steel roofing sheet: roofing area ÷0.855 (roofing sheet valid width 0.855m per piece)

3. Ridage cap quantity: (a×2+b+c×2)÷0.7 (suppose ridge cap length is 2 meter per piece)

4. Sealing strip quantity=( length ÷0.7m)x2 (sealing strip 0.7M per pieces)

5. Special nail: 4PCS/㎡

6. A part area: 【( b+length )xslop length 】÷2

7. B area is same like A.

8. C area=(widthxslop length ) ÷2

9. Same like C area.

Preparation work before install color steel roofing sheet:

clip image006 thumb - How to count color steel roofing sheet weight?

1. Bule dotted line and orange dotted line are skeleton of landscape & lengthways.

2. a distance 50 CM is best

3. b distance 50 to 70 CM is best

Two-side slop drawing:

clip image008 thumb - How to count color steel roofing sheet weight?

1. Choose the skeleton material, no matter for wood or steel, this is okay.

2. Installtion surface needs to be very flat.

3. If the skeleton material is wood, please use 45MM×45MM or above. If the skeleton material is steel, please choose 40MM×40MM or above.

4. The skeleton distance should be kept bewteen 50CM~70CM, in the transverse direction, it must be 25 times. And it should be smalled than 50CM.

How to step the roofing sheet correctly?

clip image010 thumb - How to count color steel roofing sheet weight?

Overlap stype, the length is smalles than ≦15M

clip image012 thumb - How to count color steel roofing sheet weight?

Counterchange style, the length is smaller than ≦15M

Please pay more attention to here, we will public more articles about those.

Round wave and corrugated sheet double layer roofing sheet rolling forming machine

     Double layer roofing sheet machine is a kind of combination, any random drawing profiles could be made to double layer type. The advantage of double layer roofing sheet machine is that it can save the space of factory, it can save the cost of buying machines. It could be controlled by one worker during the production. For those who just starts the business of  machinery, double layer roofing sheet machine is extremely good.

  In this article, I will take the round wave sheet and the corrugated sheet for example, to show you how about the double layer roofing sheet machine is how works:

 image thumb 1 - Round wave and corrugated sheet double layer roofing sheet rolling forming machine

The double layer roofing sheet rolling forming machine is composed by decoiler, rolling machine, shearing system, PLC station and hydraulic station. The following double layer roofing sheet machine pictures for your reference:

doublelayermachine thumb - Round wave and corrugated sheet double layer roofing sheet rolling forming machine

Here are some machine parameters for your reference:

1).Number of forming roller step: 686/23 steps   838/21steps
2).Shaft material: 45# forge steel, outer diameter :686/φ76mm   
3).Roller material:Chrome plated 0.05mm on the surface of rollers
4)Chains transport               
5)No abrading on the surface       
6)Forming speed:12-15m/min (not include cutting time)
7)Main motor power:5.5kw      
8)Dimension:about 11.5×1.7×1.8m    
9)Gross weight of the machine:About 10 tons
10)Electric source:380 V, 50 Hz, 3Phase
11)Color of the machine:Yellow and blue
12)Container need:1 x40 feet          
13)Similar machine photo for your reference

For the double layer roofing sheet roll forming machine, the PLC, motor brand could be customized. You can choose international brand or Chinese brand.

image thumb 2 - Round wave and corrugated sheet double layer roofing sheet rolling forming machine

For this machine, if you want to know more information, please contact us at any time.

namecard thumb 1 - Round wave and corrugated sheet double layer roofing sheet rolling forming machine

Glazed Tile Roll Forming Machine-valid width 1000

Glazed Tile Roll Forming Machine with the valid width 1000mm and the input coil width 1200mm. With small waves and 3D pressing shape effect, the glazed tiles can make your roofing sheet more beautiful. Here is the glazed tile drawing profile for your reference:

clip image002 thumb 1 - Glazed Tile Roll Forming Machine-valid width 1000

image thumb - Glazed Tile Roll Forming Machine-valid width 1000

For this type glazed tile rolling forming machine, it can process the following type material:

1.1 Coil material:PPGI,GI
1.2 Coil material thickness:0.4mm- 0.6mm
1.3 Product Input width:1200mm
1.4 pitch of wave is 300mm

Same with other roofing sheet rolling forming machines, it is composed by the following elements: hydraulic decoiler or manual, leveling beach, roll forming machine, shearing machine, PLC and hydraulic station. The following part will show you more detail information:

Forming device
4.1 Material of main shaft: fine quality 45# steel finishing machining and then slack quench processed, outer diameter 80mm         
4.2 Material of roller:45# steel finish machining, plated hard chromium surface
4.3 Roller Station:14 stations             
4.4Chains transport                      
4.5working speed :0-7m/min              
4.6Main motor power:4.4KW servo motor   
4.7Driving mode:  single chain 1 inch      
Hydraulic Cutting device
5.1 Hydraulic Station :1set
5.2 Electrical hydraulic station power:7.5 KW
5.3 Hydraulic station pressure: 25MPa     
5.4Hydraulic cutter                       
5.5Blade material: Cr12Mov steel with quenched treated 58-62℃
5.6Cutting system: advanced hydraulic drive, automatic cutting after forming, no distorting or wasting, high level safety factor。        
6.Electrical control system   
6.1 Electrical control system:computer PLC control
6.2 encoder used Omron brand                
6.3 Transducer: Japan Panasonic              
6.4 Core shape size:9000×1700×1200 mm    
6.5 Automatic length measurement            
6.6 Automatic quantity measurement          
6.7 Computer is used to control length and quantity. Machine will automatically cut to length and stop when required quantity is achieved

The following the machine pictures for your reference:

clip image0024 thumb 1 - Glazed Tile Roll Forming Machine-valid width 1000

For this machine, if you want to know more information, please contact us at any time.

namecard thumb - Glazed Tile Roll Forming Machine-valid width 1000

Double layer roofing sheet rolling machine of R1000& C1000 Super Six drawing profile

Double layer roofing sheet machine refers to those machine by which one machine could produce two types drawing profiles. One machine it has one PLC, one motor and one whole body and frame. By this way, the machine takes small space and save some cost of machine. Here I will take drawing R1000 super six roofing sheet and C1000 super six drawing profile for example to show the details of our double layer roofing sheet roll forming machines.

SuperSixdrawingprofile thumb - Double layer roofing sheet rolling machine of R1000& C1000 Super Six drawing profile

The double layer roofing sheet machine is composed by the following elements: decoiler, main rolling forming machine, shearing system, hydraulic system and PLC control system. Here the following detail more information for your reference:

1. Manual decoiler:

1).Material coil inner diameter: 450mm-550mm

2).Max coil width: 1200mm

3).Carrying capacity: 5000kg

2. Main roll forming machine:

1).Number of forming steps:
R1000: 15 steps, C1000: 15 steps

2).Material of shaft:45# steel ; Outer diameter80mm
3). material of roller:45# steel
4).Main motor power:5.5kw
5).Speed of forming:8-10m/min

mainrollingformingmachine thumb - Double layer roofing sheet rolling machine of R1000& C1000 Super Six drawing profile SuperSixmachine thumb - Double layer roofing sheet rolling machine of R1000& C1000 Super Six drawing profile

3. Cutting system

1).Hydraulic cutter

2).Blade and mold material: Cr12 steel with quenched treated 60-62℃

3).Cutting system: advanced hydraulic drive, automatic cutting after forming,no distorting or wasting,high level safety factor.(main motor stop cutting)

4. Control system

1).PLC:DELTA

2).Coder:ENC-1-1-1T-24 from South Korea

clip image002 thumb - Double layer roofing sheet rolling machine of R1000& C1000 Super Six drawing profileclip image0024 thumb - Double layer roofing sheet rolling machine of R1000& C1000 Super Six drawing profile

The reference price of this double layer machine is 16800 USD FOB Tinjin, And if you want to know video and discount price, please contact cnzt02@zhongtuocn.com or contact me by whattsapp 008615127755788.

Troubleshooting of the installation of the double layer roll forming machine

Troubleshooting of the installation of the double layer roll forming machine
The double layer roll forming machine is easy to install, but still we need to check every part well before we operate the machines, below are some tips on the Troubleshooting of the installation of the double layer roll forming machine, please check it, if you have any questions, please feel free let us know!

Troubleshooting of the installation of the double layer roll forming machine - Troubleshooting of the installation of the double layer roll forming machine
Manual work, not work automatically:
1 has cut the number of sheets is greater than or equal to the set number of sheets.
Treatment: clears the current number (ALM key press) sheets.
2 did not count the number or length set.
3 automatic switch button is damaged. (Available at any sign LAY3 series knob instead)

Manual and automatic do not work, the display does not show:
A power supply is not normal
2 Fuse. Solution: Replace the solenoid valve and check the lines are not damaged. (Fuse type 6A)

Unscrew the automatic, cutter has just gone up:
A limit switch open circuit damage.
2 solenoid valve stuck. Solution: Turn off the pump, use a screwdriver to poke back and forth from the solenoid valves at both ends of the solenoid valves manual reset pin until just feel elastic.

As long as an open pump, cutter all the way down:
Solenoid valve stuck. Solution: Turn off the pump, use a screwdriver to poke back and forth from the electromagnetic solenoid valves at both ends of the solenoid valves manual reset pin until just feel elastic.
If the solenoid valve is often stuck, you should change the oil and clean the solenoid valve.
* Solenoid valve stuck should start with a shallow end to the other end of the barrel, and then from
Activities at both ends poke back and forth.

Troubleshooting of the installation of the double layer roll forming machine 1 - Troubleshooting of the installation of the double layer roll forming machine

ZT900 bamboo type tile roll forming machine

ZT900 bamboo type tile roll forming machine
Introduction
ZT900 bamboo roll forming machine consists of uncoiler and it’s base,infeed guides,fixed position driven forming machine,shearing device,hydraulic station,PLC control console and so on. Our company has hundreds of profile models for this series roll forming machine,we can design different kinds of profile and fittings for machine, as per customers’ requirement.

bamboo type tile roll forming machine - ZT900 bamboo type tile roll forming machine
Bamboo type tile roll forming machine is the most beautiful profiles kinds, it is hot sale for Africa, with the feeding raw material 1200mm. Te bamboo type tile roll forming machine also be interetsed by other countries. We can design the difference size and raw material sizes according to customer’s requirement.
Our tile roll forming machine take the pilliar stand frame for the main machine instead of the middle plate frame, it will more stronger and stable.

bamboo type tile roll forming machine 1 - ZT900 bamboo type tile roll forming machine

Machine Pictures
We can professional manufacture for the roll forming machine since 1992.We can produce all types of roll forming machine, we also can design the machine according to your requirement, welcome your inquiry.

Steel roof roll forming machine

Steel roof roll forming machine
Color steel roof sheet made by the cold roll forming equipment.
Steel sheet roll forming machine consists of uncoiler and its base,infeed guides,fixd positiondriven forming stations,shearing device,hydraulic station,PLC control console and so on. Our company has hundreds of profile models for this series roll forming machine,We can design different kinds of profile and fittings for machine,as per customers’ requirements.
We use the enough good quality material and standrad craft for the machine production, to ensure the machine more stonger and longlife use.

Material Type Pre-paited steel sheet
(mm)Thickness 0.2-0.7
(Mpa)Yield stress 230-550
(m/min)Max.Forming Speed 8-12
Roller Material 45#steel with chrome treatment
Roller driven type Chain transmission
Controller PLC
Operation Touch screen and button
(Mpa)Hydraulic system pressure 12
(KW)Hydraulic station motor power 5.5
(KW)Main motor power 7.5
(KW)Total power 13
(kg)Total weight About10000

Coil inner diameter:Φ480 – Φ550 mm
Max coil out diameter: 1300 -1600 mm
Max coil width:1250 mm
Carrying capacity:5 T
Entry Beach:Put the raw material (steel plate) through the beach to manufacture and process,it can guarantee that the products are neat, parallel and everything is uniformity.Please refer to the equipment regulation to know the function of locate dam board.

Double layer roll forming machine 1 - Steel roof roll forming machine
Main machine:
cut-off system:Automatic cutting controlled by PLC. It adopts the hydraulic drive and automatic location to decide the dimension and cut the target products.
Hydraulic Station:The system includes a set of hydraulic tank, a set of hydraulic oil pump, 2 hydraulic pipes. And 1 sets of electromagnetism valves.
Electric control system:PLC Frequency Control System with touch screen
Receiver Table:

ZT1000 trapezoid roll forming machine

ZT1000 trapezoid roll forming machine
Introduction
ZT1000 trapezoid roll forming machine consists of uncoiler and it’s base,infeed guides,fixed position driven forming machine,shearing device,hydraulic station,PLC control console and so on. Our company has hundreds of profile models for this series roll forming machine,we can design different kinds of profile and fittings for machine, as per customers’ requirement.

ZT1000 trapezoid roll forming machine - ZT1000 trapezoid roll forming machine

ZT1000 trapezoid roll forming machine is the most hot sale and commen kinds, it is hot sale to many countries,such as india,Africa,south africas and so on. With the feeding raw material 1200mm,1220mm,1250mm. We can design the difference size and raw material sizes according to customer’s requirement.
Our tile roll forming machine take the pilliar stand frame for the main machine instead of the middle plate frame, it will more stronger and stable.
We take the high quality material and standard craft to profuce the machine rollers anf parts, the machine will more long life use.

Machine Pictures

Steel roof roll forming machine1 300x225 - ZT1000 trapezoid roll forming machine
We can professional manufacture for the roll forming machine since 1992.We can produce all types of roll forming machine, we also can design the machine according to your requirement, welcome your inquiry.

Steel roof roll forming machine

Steel roof roll forming machine
Color steel roof sheet made by the cold roll forming equipment.
Steel sheet roll forming machine consists of uncoiler and its base,infeed guides,fixd positiondriven forming stations,shearing device,hydraulic station,PLC control console and so on. Our company has hundreds of profile models for this series roll forming machine,We can design different kinds of profile and fittings for machine,as per customers’ requirements.
We use the enough good quality material and standrad craft for the machine production, to ensure the machine more stonger and longlife use.

Steel roof roll forming machine1 300x225 - Steel roof roll forming machine

Main Technical Parameters

Steel roof roll forming machine 300x225 - Steel roof roll forming machine

Material Type Pre-paited steel sheet
(mm)Thickness 0.2-0.7
(Mpa)Yield stress 230-550
(m/min)Max.Forming Speed 8-12
Roller Material 45#steel with chrome treatment
Roller driven type Chain transmission
Controller PLC
Operation Touch screen and button
(Mpa)Hydraulic system pressure 12
(KW)Hydraulic station motor power 5.5
(KW)Main motor power 7.5
(KW)Total power 13
(kg)Total weight About10000

The component of roof roll forming machine:

Steel roof roll forming machine01 300x243 - Steel roof roll forming machine

Manual decoiler:
Coil inner diameter:Φ480 – Φ550 mm
Max coil out diameter: 1300 -1600 mm
Max coil width:1250 mm
Carrying capacity:5 T

Entry Beach:Put the raw material (steel plate) through the beach to manufacture and process,it can guarantee that the products are neat, parallel and everything is uniformity.Please refer to the equipment regulation to know the function of locate dam board.
Main machine:

cut-off system:Automatic cutting controlled by PLC. It adopts the hydraulic drive and automatic location to decide the dimension and cut the target products.
Hydraulic Station:The system includes a set of hydraulic tank, a set of hydraulic oil pump, 2 hydraulic pipes. And 1 sets of electromagnetism valves.
Electric control system:PLC Frequency Control System with touch screen