Round wave and corrugated sheet double layer roofing sheet rolling forming machine

     Double layer roofing sheet machine is a kind of combination, any random drawing profiles could be made to double layer type. The advantage of double layer roofing sheet machine is that it can save the space of factory, it can save the cost of buying machines. It could be controlled by one worker during the production. For those who just starts the business of  machinery, double layer roofing sheet machine is extremely good.

  In this article, I will take the round wave sheet and the corrugated sheet for example, to show you how about the double layer roofing sheet machine is how works:

 image thumb 1 - Round wave and corrugated sheet double layer roofing sheet rolling forming machine

The double layer roofing sheet rolling forming machine is composed by decoiler, rolling machine, shearing system, PLC station and hydraulic station. The following double layer roofing sheet machine pictures for your reference:

doublelayermachine thumb - Round wave and corrugated sheet double layer roofing sheet rolling forming machine

Here are some machine parameters for your reference:

1).Number of forming roller step: 686/23 steps   838/21steps
2).Shaft material: 45# forge steel, outer diameter :686/φ76mm   
3).Roller material:Chrome plated 0.05mm on the surface of rollers
4)Chains transport               
5)No abrading on the surface       
6)Forming speed:12-15m/min (not include cutting time)
7)Main motor power:5.5kw      
8)Dimension:about 11.5×1.7×1.8m    
9)Gross weight of the machine:About 10 tons
10)Electric source:380 V, 50 Hz, 3Phase
11)Color of the machine:Yellow and blue
12)Container need:1 x40 feet          
13)Similar machine photo for your reference

For the double layer roofing sheet roll forming machine, the PLC, motor brand could be customized. You can choose international brand or Chinese brand.

image thumb 2 - Round wave and corrugated sheet double layer roofing sheet rolling forming machine

For this machine, if you want to know more information, please contact us at any time.

namecard thumb 1 - Round wave and corrugated sheet double layer roofing sheet rolling forming machine

Glazed Tile Roll Forming Machine-valid width 1000

Glazed Tile Roll Forming Machine with the valid width 1000mm and the input coil width 1200mm. With small waves and 3D pressing shape effect, the glazed tiles can make your roofing sheet more beautiful. Here is the glazed tile drawing profile for your reference:

clip image002 thumb 1 - Glazed Tile Roll Forming Machine-valid width 1000

image thumb - Glazed Tile Roll Forming Machine-valid width 1000

For this type glazed tile rolling forming machine, it can process the following type material:

1.1 Coil material:PPGI,GI
1.2 Coil material thickness:0.4mm- 0.6mm
1.3 Product Input width:1200mm
1.4 pitch of wave is 300mm

Same with other roofing sheet rolling forming machines, it is composed by the following elements: hydraulic decoiler or manual, leveling beach, roll forming machine, shearing machine, PLC and hydraulic station. The following part will show you more detail information:

Forming device
4.1 Material of main shaft: fine quality 45# steel finishing machining and then slack quench processed, outer diameter 80mm         
4.2 Material of roller:45# steel finish machining, plated hard chromium surface
4.3 Roller Station:14 stations             
4.4Chains transport                      
4.5working speed :0-7m/min              
4.6Main motor power:4.4KW servo motor   
4.7Driving mode:  single chain 1 inch      
Hydraulic Cutting device
5.1 Hydraulic Station :1set
5.2 Electrical hydraulic station power:7.5 KW
5.3 Hydraulic station pressure: 25MPa     
5.4Hydraulic cutter                       
5.5Blade material: Cr12Mov steel with quenched treated 58-62℃
5.6Cutting system: advanced hydraulic drive, automatic cutting after forming, no distorting or wasting, high level safety factor。        
6.Electrical control system   
6.1 Electrical control system:computer PLC control
6.2 encoder used Omron brand                
6.3 Transducer: Japan Panasonic              
6.4 Core shape size:9000×1700×1200 mm    
6.5 Automatic length measurement            
6.6 Automatic quantity measurement          
6.7 Computer is used to control length and quantity. Machine will automatically cut to length and stop when required quantity is achieved

The following the machine pictures for your reference:

clip image0024 thumb 1 - Glazed Tile Roll Forming Machine-valid width 1000

For this machine, if you want to know more information, please contact us at any time.

namecard thumb - Glazed Tile Roll Forming Machine-valid width 1000

Double layer roofing sheet rolling machine of R1000& C1000 Super Six drawing profile

Double layer roofing sheet machine refers to those machine by which one machine could produce two types drawing profiles. One machine it has one PLC, one motor and one whole body and frame. By this way, the machine takes small space and save some cost of machine. Here I will take drawing R1000 super six roofing sheet and C1000 super six drawing profile for example to show the details of our double layer roofing sheet roll forming machines.

SuperSixdrawingprofile thumb - Double layer roofing sheet rolling machine of R1000& C1000 Super Six drawing profile

The double layer roofing sheet machine is composed by the following elements: decoiler, main rolling forming machine, shearing system, hydraulic system and PLC control system. Here the following detail more information for your reference:

1. Manual decoiler:

1).Material coil inner diameter: 450mm-550mm

2).Max coil width: 1200mm

3).Carrying capacity: 5000kg

2. Main roll forming machine:

1).Number of forming steps:
R1000: 15 steps, C1000: 15 steps

2).Material of shaft:45# steel ; Outer diameter80mm
3). material of roller:45# steel
4).Main motor power:5.5kw
5).Speed of forming:8-10m/min

mainrollingformingmachine thumb - Double layer roofing sheet rolling machine of R1000& C1000 Super Six drawing profile SuperSixmachine thumb - Double layer roofing sheet rolling machine of R1000& C1000 Super Six drawing profile

3. Cutting system

1).Hydraulic cutter

2).Blade and mold material: Cr12 steel with quenched treated 60-62℃

3).Cutting system: advanced hydraulic drive, automatic cutting after forming,no distorting or wasting,high level safety factor.(main motor stop cutting)

4. Control system

1).PLC:DELTA

2).Coder:ENC-1-1-1T-24 from South Korea

clip image002 thumb - Double layer roofing sheet rolling machine of R1000& C1000 Super Six drawing profileclip image0024 thumb - Double layer roofing sheet rolling machine of R1000& C1000 Super Six drawing profile

The reference price of this double layer machine is 16800 USD FOB Tinjin, And if you want to know video and discount price, please contact cnzt02@zhongtuocn.com or contact me by whattsapp 008615127755788.

Troubleshooting of the installation of the double layer roll forming machine

Troubleshooting of the installation of the double layer roll forming machine
The double layer roll forming machine is easy to install, but still we need to check every part well before we operate the machines, below are some tips on the Troubleshooting of the installation of the double layer roll forming machine, please check it, if you have any questions, please feel free let us know!

Troubleshooting of the installation of the double layer roll forming machine - Troubleshooting of the installation of the double layer roll forming machine
Manual work, not work automatically:
1 has cut the number of sheets is greater than or equal to the set number of sheets.
Treatment: clears the current number (ALM key press) sheets.
2 did not count the number or length set.
3 automatic switch button is damaged. (Available at any sign LAY3 series knob instead)

Manual and automatic do not work, the display does not show:
A power supply is not normal
2 Fuse. Solution: Replace the solenoid valve and check the lines are not damaged. (Fuse type 6A)

Unscrew the automatic, cutter has just gone up:
A limit switch open circuit damage.
2 solenoid valve stuck. Solution: Turn off the pump, use a screwdriver to poke back and forth from the solenoid valves at both ends of the solenoid valves manual reset pin until just feel elastic.

As long as an open pump, cutter all the way down:
Solenoid valve stuck. Solution: Turn off the pump, use a screwdriver to poke back and forth from the electromagnetic solenoid valves at both ends of the solenoid valves manual reset pin until just feel elastic.
If the solenoid valve is often stuck, you should change the oil and clean the solenoid valve.
* Solenoid valve stuck should start with a shallow end to the other end of the barrel, and then from
Activities at both ends poke back and forth.

Troubleshooting of the installation of the double layer roll forming machine 1 - Troubleshooting of the installation of the double layer roll forming machine

ZT900 bamboo type tile roll forming machine

ZT900 bamboo type tile roll forming machine
Introduction
ZT900 bamboo roll forming machine consists of uncoiler and it’s base,infeed guides,fixed position driven forming machine,shearing device,hydraulic station,PLC control console and so on. Our company has hundreds of profile models for this series roll forming machine,we can design different kinds of profile and fittings for machine, as per customers’ requirement.

bamboo type tile roll forming machine - ZT900 bamboo type tile roll forming machine
Bamboo type tile roll forming machine is the most beautiful profiles kinds, it is hot sale for Africa, with the feeding raw material 1200mm. Te bamboo type tile roll forming machine also be interetsed by other countries. We can design the difference size and raw material sizes according to customer’s requirement.
Our tile roll forming machine take the pilliar stand frame for the main machine instead of the middle plate frame, it will more stronger and stable.

bamboo type tile roll forming machine 1 - ZT900 bamboo type tile roll forming machine

Machine Pictures
We can professional manufacture for the roll forming machine since 1992.We can produce all types of roll forming machine, we also can design the machine according to your requirement, welcome your inquiry.