Sandwich Panel Production Line

Sandwich Panel Production Line
sandwich panel production line consists of single level roll forming machine,composite equipment and cutting equipment,it integrates the technology of cold roll and compositing,this product line can make composted corrugated roof sandwich panel at a time.It also can make wall sandwich panel. the core material can be chosen Polystyrene(EPS)and rock wool. The roll forming machine and composite equipment can separately produce.
We can design different kinds of profile and fittings for machine,as per customers’ requirements.

Sandwich Panel Production Line 300x225 - Sandwich Panel Production Line
Working flow:
Uncoiling-Roll Forming-Pre-cutting(if needed)-Heating-Glue Scratching-EPS Feediong-Compositing-Measuring Length&Shearing-Sheet to support table

Steel floor decking roll forming machine 1 300x83 - Sandwich Panel Production Line
Main technical parameters

Item  
Suitable face material Color steel sheet
Suitable core material EPS EPS EPS、ROCK WOOL
(m/min)Max.Forming speed 1-3Inverter adjustment
Best working temperature  about 25degree
Controller PLC
Operation Touch screen and button
(KW)Total Power 42Including heating motorpower
(kg)Total Weight about22000 about22000 about 25000
(mm)Total size(Length*Width*Height) 40000*3600*3300 40000*3600*3300 45000*3600*3300

Finished product pictures:

Sandwich panel

Sandwich Panel Production Line 1 300x116 - Sandwich Panel Production Line

Angle Iron Ridge Cap Roll Forming Machine for Roof Hat

Ridge Cap Roll Forming Machine Main paremeters:
1. Suitable to process: Color steel plate
2. Width of the plate: 400mm
3. Rollers: 11 rows
4. Dimensions: 5.4*1.15*1.51m
5. Power: 3+3kw
6. Rolling material: 45# steel(plated chrome on surface)
7. Thickness of the plate:0.3-0.6mm
8. Voltage: 380V 50Hz 3phases
9. Material of the cutting plate: Cr12
10. Hydraulic: 40#
11. Processing precision: Within 1.00mm
12. Control system: PLC control

Angle Iron Ridge Cap Roll Forming Machine for Roof Hat 2 - Angle Iron Ridge Cap Roll Forming Machine for Roof Hat
Ridge Cap Roll Forming Machine components: 
Man-made uncoiler-roll forming machine-computer control system-hydraulic control system-press form-cutting
Ridge Cap Roll Forming Machine Application:
This product is widely used in many kinds of industrial factory, civilian buildings, and Roof board for attached part product. It has advantage of pretty appearance, durable using and so on.
Ridge Cap Roll Forming Machine Competitive advantage:
1. save space
2. easy install
3. perfect service
4. excellent quality
5. save freigh

Angle Iron Ridge Cap Roll Forming Machine for Roof Hat 1 1 300x266 - Angle Iron Ridge Cap Roll Forming Machine for Roof Hat

760 trapezoid roll forming machine

Introduction:
The760 trapezoid roof sheet made by the cold roll forming machine.It is use for building material,ware house,roof &wall and so on. It has been widely used,the features are light weight, high strength, rich color, convenient construction, earthquake resistance, fireproofing, rainproof, long life and maintenance-free.
Machine pictures:

760 trapezoid roll forming machine 300x226 - 760 trapezoid roll forming machine
Here are profile drawings :

760 trapezoid roll forming machine 1 300x96 - 760 trapezoid roll forming machine
Finished product made by our machine:

Double layer roll forming machine 3 300x192 - 760 trapezoid roll forming machine
Working Flow
Uncoiling→Feeding material into machine→Roll forming→Measuring length→ Step formed→ Auto cutting→Products receiving

Steel floor decking roll forming machine 1 300x83 - 760 trapezoid roll forming machine
Components of production line

No. Name Unit Qty
1 Manual decoiler set 1
2 Main forming machine set 1
3 PLC control system set 1
4 Hydraulic pump station set 1
5 Post cut set 1
6 Electric motor set 1
7 Output table set 1

Un-coiler System
Usage: It is used to support the steel coil and uncoil it in a turntable way.
Passive uncoil pulled by roll forming system

Steel floor decking roll forming machine

Characteristic
This roll forming machine can rollform metal deck profile. After roll formed by this roll forming machine, the surface will be very smooth and beautiful without any scratch on surface.
Rollforming process: uncoiler, rollforming, cut to length.
Fully Automatic Control System with PLC.
Easy operation: Key in the length and quantity on the control panel.
One year warranty.
we also can do a custom roll forming machine, i.e. We can design the machine according to your specification and profile drawing.
One roll forming machine only can produce one profile. The following profile drawing are some examples for your reference.

Steel floor decking roll forming machine  300x249 - Steel floor decking roll forming machine
Composition of machine line
Hydraulic single head uncoiler
Roll forming main machine
Hydraulic cutting system with automatic Cut-To-Length
Control panel with fully automatic control system with PLC

Steel floor decking roll forming machine 1 300x83 - Steel floor decking roll forming machine
Specification
SHEET THICKNESS 0.8 ~ 1.6 mm
FORMING SPEED 12 ~ 15 m / per minute
ROLLER SHAFT DIAS φ95 mm
ROLLER STATIONS 20 ~ 30
MOTOR OUTPUT 30 HP
LENGTH x WIDTH L 12 ~ 20 M W 1.5 M
SINGLE HEAD UNCOILER 8 Ton
Profile samples

Steel floor decking roll forming machine 2 300x283 - Steel floor decking roll forming machine

Colorful roofing tile roll forming machine

Characteristic
This roll forming machine can rollform metal roofing step tile. After roll formed by this roll forming machine, the surface will be very smooth and beautiful without any scratch on surface.
Roll forming process: uncoiler, rollforming, forming step effect, cut to length.
Fully Automatic Control System with PLC.
Easy operation: Key in the length and quantity on the control panel.
One year warranty.
we also can do a custom roll forming machine, i.e. We can design the machine according to your specification and profile drawing.
One roll forming machine only can produce one profile. The following profile drawing are some examples for your reference.

Colorful roofing tile roll forming machine 300x300 - Colorful roofing tile roll forming machine
Composition of machine line
Hydraulic single head uncoiler
Roll forming main machine
Hydraulic cutting system with automatic Cut-To-Length
Hydraulic pressing system
Control panel with fully automatic control system with PLC
Colorful roofing tile roll forming machine 1 300x57 - Colorful roofing tile roll forming machine
Specification
SHEET THICKNESS 0.3 ~ 0.7 mm
FORMING SPEED 4 ~ 8M / per minute
ROLLER SHAFT DIASφ75 mm
ROLLER STATIONS 15 ~ 24
MOTOR OUTPUT 15 ~ 30 HP
LENGTH x WIDTH L 8 ~ 12 M W 1.4 ~ 1.8 M
SINGLE HEAD UNCOILER 5 ~ 8 Ton

Colorful roofing tile roll forming machine 2 300x257 - Colorful roofing tile roll forming machine
Profile samples (We can design to what you need)
Roof sheet photos:

Colorful roofing tile roll forming machine 3 300x250 - Colorful roofing tile roll forming machine

Double layer roll forming machine

Introduction:
The color steel corrugated roof sheet made by the double layer roll forming machine.It is use for building material,ware house,roof &wall and so on. It has been widely used,the features are light weight, high strength, rich color, convenient construction, earthquake resistance, fireproofing, rainproof, long life and maintenance-free.
Machine pictures:

Double layer roll forming machine 300x200 - Double layer roll forming machine
Here are some profile drawings for you reference:

Double layer roll forming machine 1 300x126 - Double layer roll forming machine
Finished product made by our machine:

Double layer roll forming machine 3 300x192 - Double layer roll forming machine Double layer roll forming machine 2 300x227 - Double layer roll forming machine
Working Flow
Uncoiling→Feeding material into machine→Roll forming→Measuring length→ Step formed→ Auto cutting→Products receiving
Components of production line

Corrugated roll forming machine 3 300x82 - Double layer roll forming machine

No. Name Unit Qty
1 Manual decoiler set 1
2 Main forming machine set 1
3 PLC control system set 1
4 Hydraulic pump station set 1
5 Post cut set 1
6 Electric motor set 1
7 Output table set 1

Un-coiler System
Usage: It is used to support the steel coil and uncoil it in a turntable way.
Passive uncoil pulled by roll forming system

Loading capacity Uncoiling width Inner diameter
5 T 1250 mm 450-550 mm

Corrugated roll forming machine 5 1 - Double layer roll forming machine

Coil feeding part
Usage: Put the raw material(steel plate) through the beach to manufacture and process,it can guarantee that the products are neat, parallel and everything is uniformity.Please refer to the equipment regulation to know the function of locate angle iron.
Forming device
Usage: In order to keep the product shape and precision, adopts welded sheet structure, motor reducer drive, chain transmission,roller was chromed which can keep the molding plate surface smooth and not easy to be marked when it is working
Feature : Ensure stability , precision and lifetime.
Main parameter for 850 &900roll forming machine:
Size of the main part: about
8500 х 1850 х 1500
Weight of main part:4.5tons
Voltage: 380 V/50 HZ 3 Phase or as your required
Roller fixer : middle plate
Frame :300 mm 工 beam steel welded
Drive mode: motor
Material of rollers: 45# steel, surface hard chromium plating.
Material of shafts: 45# steel
Diameter of shafts: φ 75 mm
Number of rollers : 9&11rollers
Main power:4kw

1000 trapezoid roll forming machine

Introduction:
The 1000 trapezoid roof sheet made by the cold roll forming machine.It is use for building material,ware house,roof &wall and so on. It has been widely used,the features are light weight, high strength, rich color, convenient construction, earthquake resistance, fireproofing, rainproof, long life and maintenance-free.
Machine pictures:

1000 trapezoid roll forming machine 300x225 - 1000 trapezoid roll forming machine
Here are profile drawings :

1000 trapezoid roll forming machine 1 300x87 - 1000 trapezoid roll forming machine
Finished product made by our machine:

1000 trapezoid roll forming machine 2 300x192 - 1000 trapezoid roll forming machine
Working Flow
Uncoiling→Feeding material into machine→Roll forming→Measuring length→ Step formed→ Auto cutting→Products receiving
Components of production line

Corrugated roll forming machine 3 300x82 - 1000 trapezoid roll forming machine

No. Name Unit Qty
1 Manual decoiler set 1
2 Main forming machine set 1
3 PLC control system set 1
4 Hydraulic pump station set 1
5 Post cut set 1
6 Electric motor set 1
7 Output table set 1

Un-coiler System
Usage: It is used to support the steel coil and uncoil it in a turntable way.
Passive uncoil pulled by roll forming system

Loading capacity Uncoiling width Inner diameter
5 T 1250 mm 450-550 mm

Corrugated roll forming machine 4 - 1000 trapezoid roll forming machine

Coil feeding part
Usage: Put the raw material(steel plate) through the beach to manufacture and process,it can guarantee that the products are neat, parallel and everything is uniformity.Please refer to the equipment regulation to know the function of locate angle iron.

Corrugated roll forming machine 5 1 300x169 - 1000 trapezoid roll forming machine
Forming device
Usage: In order to keep the product shape and precision, adopts welded sheet structure, motor reducer drive, chain transmission,roller was chromed which can keep the molding plate surface smooth and not easy to be marked when it is working
Feature : Ensure stability , precision and lifetime.

Corrugated roll forming machine 6 1 300x169 - 1000 trapezoid roll forming machine
Main parameter for 1000 roll forming machine:
Size of the main part: about
7000 х 1850 х 1500
Weight of main part:3tons
Voltage: 380 V/50 HZ 3 Phase or as your required
Roller fixer : middle plate
Frame :300 mm 工 beam steel welded
Drive mode: motor
Material of rollers: 45# steel, surface hard chromium plating.
Material of shafts: 45# steel
Diameter of shafts: φ 75 mm
Number of rollers : 15rollers
Main power:4kw

1000 trapezoid roll forming machine 3 - 1000 trapezoid roll forming machine

Cutting device
Advanced hydraulic drive, automatic punching and cutting after forming, no distorting or wasting, high level safety factor.
(include cutting tools, hydraulic tank, cutter machine)

900 Steel Tile Roll Forming Machine

Introduction
The most beautiful and hot sale type 840 tile forming machnie. The archaistic tile sheet is rolled and pressed by the modular tile sheet roll forming machine,it has many features,such as good appearance,primitive simiplicity and elegance,unique style,noblest grade,and etc. It is widely used in garden style factories,scenic resorts,pavilions,hotels,villas,exhibition halls,country clubs,and so on for outdoor decorations.
Modular tile sheet roll forming machine consists of uncoiler and its base,infeed guides,fixed position driven forming stations,pressing die,shearing device,hydraulic station,PLC control console and so on.Our company has dozens of profile models for this series roll forming machine. We can design different kinds of profile and fittings for machine,as per customers’requirement.
900 Steel Tile Roll Forming Machine 3 300x225 - 900 Steel Tile Roll Forming Machine
900 Steel Tile Roll Forming Machine for Working Flow:
Uncoiling-Sheet Guiding-Roll Forming-Pressing-Measuring Length&Shearing-Sheet to Support Table
Corrugated roll forming machine 3 300x82 - 900 Steel Tile Roll Forming Machine
900 Steel Tile Roll Forming Machine Main Technical Parameters:
900 Steel Tile Roll Forming Machine 2 1 300x140 - 900 Steel Tile Roll Forming Machine

Trapezoid roof roll forming machine

Trapezoid roof roll forming machine
Introduction:
The color steel trapezoid roof sheet made by the cold roll forming machine.It is use for building material,ware house,roof &wall and so on. It has been widely used,the features are light weight, high strength, rich color, convenient construction, earthquake resistance, fireproofing, rainproof, long life and maintenance-free.
Machine pictures:
Trapezoid roof roll forming machine - Trapezoid roof roll forming machine
Here are some drawings for you reference:
Trapezoid roof roll forming machine 1 300x239 - Trapezoid roof roll forming machine
Finished product made by our machine:
Trapezoid roof roll forming machine 2 225x300 - Trapezoid roof roll forming machine
Working Flow
Uncoiling→Feeding material into machine→Roll forming→Measuring length→ Step formed→ Auto cutting→Products receiving
Corrugated roll forming machine 3 300x82 - Trapezoid roof roll forming machine
Components of production line
No. Name Unit Qty
1 Manual decoiler set 1
2 Main forming machine set 1
3 PLC control system set 1
4 Hydraulic pump station set 1
5 Post cut set 1
6 Electric motor set 1
7 Output table set 1
Un-coiler System
Usage: It is used to support the steel coil and uncoil it in a turntable way.
Passive uncoil pulled by roll forming system
Loading capacity Uncoiling width Inner diameter
5 T 1250 mm 450-550 mm
Corrugated roll forming machine 4 - Trapezoid roof roll forming machine
Coil feeding part
Usage: Put the raw material(steel plate) through the beach to manufacture and process,it can guarantee that the products are neat, parallel and everything is uniformity.Please refer to the equipment regulation to know the function of locate angle iron.

Corrugated roll forming machine 5 300x169 - Trapezoid roof roll forming machine
Forming device
Usage: In order to keep the product shape and precision, adopts welded sheet structure, motor reducer drive, chain transmission,roller was chromed which can keep the molding plate surface smooth and not easy to be marked when it is working
Feature : Ensure stability , precision and lifetime.
Main parameter for 840roll forming machine:
Size of the main part: about
6500 х 1850 х 1500
Weight of main part:3tons
Voltage: 380 V/50 HZ 3 Phase or as your required
Roller fixer : middle plate
Frame :350 mm 工 beam steel welded
Drive mode: motor
Material of rollers: 45# steel, surface hard chromium plating.
Material of shafts: 45# steel
Diameter of shafts: φ 80 mm
Number of rollers : 11rollers
Main power:4 kw
Cutting device
Advanced hydraulic drive, automatic punching and cutting after forming, no distorting or wasting, high level safety factor.
(include cutting tools, hydraulic tank, cutter machine)
Blade Material Cutting system
Cr12 quenched Full automatic
Counter
One counter gauges length, pulses, and decides length. Omron encoder for length measurement.
Products receiving tables
1. It adopts welded steel and supported roller to transmit the products.
2. 3*0.9*0.6 m
Controlling device
1.Adopted PLC, transducer, touch panel from Delta Taiwan to ensure high speed with
stability, precision and lifetime.
2.Other electric element are Delta
3.Equipped with movable switch, air break, radiator, transformer & electric leakage protector for operation convenience and safety.
Screen PLC
Text screen displayer Taida DVP14ES from Taiwan
Hydraulic
(include a set of hydraulic tank , a set of hydraulic oil pump, two hydraulic pipes. And two sets of electromagnetism valves )
Orgin Power
Advanced hydraulic system from Taiwan 3 kw

Corrugated roll forming machine

Corrugated roll forming machine
Introduction:
The color steel corrugated roof sheet made by the cold roll forming machine.It is use for building material,ware house,roof &wall and so on. It has been widely used,the features are light weight, high strength, rich color, convenient construction, earthquake resistance, fireproofing, rainproof, long life and maintenance-free.
Machine pictures:
Corrugated roll forming machine 300x225 - Corrugated roll forming machine
Here are some profile drawings for you reference:
Corrugated roll forming machine 1 300x98 - Corrugated roll forming machine
Finished product made by our machine:
Corrugated roll forming machine 2 300x227 - Corrugated roll forming machine
Working Flow
Uncoiling→Feeding material into machine→Roll forming→Measuring length→ Step formed→ Auto cutting→Products receiving
Corrugated roll forming machine 3 300x82 - Corrugated roll forming machine
Components of production line
No. Name Unit Qty
1 Manual decoiler set 1
2 Main forming machine set 1
3 PLC control system set 1
4 Hydraulic pump station set 1
5 Post cut set 1
6 Electric motor set 1
7 Output table set 1

Un-coiler System
Usage: It is used to support the steel coil and uncoil it in a turntable way.
Passive uncoil pulled by roll forming system
Loading capacity Uncoiling width Inner diameter
5 T 1250 mm 450-550 mm
Corrugated roll forming machine 4 - Corrugated roll forming machine
Coil feeding part
Usage: Put the raw material(steel plate) through the beach to manufacture and process,it can guarantee that the products are neat, parallel and everything is uniformity.Please refer to the equipment regulation to know the function of locate angle iron.
Corrugated roll forming machine 5 1 300x169 - Corrugated roll forming machine
Forming device
Usage: In order to keep the product shape and precision, adopts welded sheet structure, motor reducer drive, chain transmission,roller was chromed which can keep the molding plate surface smooth and not easy to be marked when it is working
Feature : Ensure stability , precision and lifetime.
Corrugated roll forming machine 6 1 300x169 - Corrugated roll forming machine
Main parameter for 850 roll forming machine:
Size of the main part: about
6000 х 1850 х 1500
Weight of main part:3tons
Voltage: 380 V/50 HZ 3 Phase or as your required
Roller fixer : middle plate
Frame :300 mm 工 beam steel welded
Drive mode: motor
Material of rollers: 45# steel, surface hard chromium plating.
Material of shafts: 45# steel
Diameter of shafts: φ 75 mm
Number of rollers : 9rollers
Main power:43kw
Corrugated roll forming machine 7 1 300x225 - Corrugated roll forming machine
Cutting device
Advanced hydraulic drive, automatic punching and cutting after forming, no distorting or wasting, high level safety factor.
(include cutting tools, hydraulic tank, cutter machine)

Blade Material Cutting system
Cr12 quenched Full automatic

Counter
One counter gauges length, pulses, and decides length. Omron encoder for length measurement.
Products receiving tables
1. It adopts welded steel and supported roller to transmit the products.
2. 3*0.9*0.6 m
Corrugated roll forming machine 8 1 - Corrugated roll forming machine
Controlling device
1.Adopted PLC, transducer, touch panel from Delta Taiwan to ensure high speed with
stability, precision and lifetime.
2.Other electric element are Delta
3.Equipped with movable switch, air break, radiator, transformer & electric leakage protector for operation convenience and safety.
Screen PLC
Text screen displayer Taida DVP14ES from Taiwan

Hydraulic
(include a set of hydraulic tank , a set of hydraulic oil pump, two hydraulic pipes. And two sets of electromagnetism valves )
Orgin Power
Advanced hydraulic system from Taiwan 3 kw